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R-99-06-24-10C1 - 6/24/19991 1 1 1 1 ,e qq -06 / / -sac CITY OF ROUND ROCK PUBLIC WORKS DEPARTMENT 221 EAST MAIN STREET ROUND ROCK TEXAS 78664 MESA PARK IMPROVEMENTS 1999 CDBG FUNDS JUNE 1999 PREPARED BY: Martinez, Wright & Mendez, Inc. CAAL • ENVIRONMENTAL ENORIEERe4a SUMMING MCWIECIURE Twin Towers Creekaide Moro 1106 Payton Ln., Suite 400w 900 Round Rock Ave. Suite 310 Austin, Texas 78723 . Round Rock. Tema 78881 (512) 453 -0767 Fax (512) 453 -1734 (512) 255 -1533 Fox (512) 255 -5301 r Section 1.0 2.0 3.0 4.0 5.0 6.0 7.0 TABLE OF CONTENTS Description Page Notice to Bidders NB -1 Bid Documents BD -1 Post Bid Documents PBD -1 General Conditions GC -1 Special Conditions SC -1 Technical Specifications TS- 1 Plans, Details, and Notes PDN -1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1.0 NOTICE TO BIDDERS Sealed bids addressed to the Purchasing Agent, City of Round Rock, 221 East Main Street, Round Rock, Texas 78664, for furnishing all labor, material and equipment and performing all work required for the project titled Mesa Park Improvements (project includes a sidewalk, a park pathway, and misc. park impovements) will be received until 2:00 Monday, June 21, 1999 then publicly opened and read aloud at the City Hall Council Chambers at the same address. Bid envelopes should state date and time of bid and "Mesa Park Improvements ". No bids may be withdrawn after the scheduled opening time. Any bids received after scheduled bid opening time will be retumed unopened. Bids must be submitted on City of Round Rock bid forms and must be accompanied by an acceptable bid security as outlined in the Instructions to Bidders, payable to the City of Round Rock, Texas equal to five percent (5 %) of the total bid amount. Plans, Bid Forms, Specifications, and Instructions to Bidders may be obtained from Martinez, Wright, and Mendez, Inc., 1106 Clayton Ln, Suite 400w in Austin, Texas 78723 (512- 453 -0767) beginning Monday, June 7, 1999 for a non- refundable charge of $25_00 per set. In case of ambiguity, duplication, or obscurity in the bids, the City of Round Rock reserves the right to construe the meaning thereof. The City of Round Rock further reserves the right to reject any or all bids and waive any informalities and irregularities in the bids received. The successful bidder will be expected to execute the standard contract prepared by the City of Round Rock, and to furnish performance and payment bonds as described in the bid documents. Contractors and subcontractors shall pay to laborers, workmen, and mechanics the prevailing wage rates as determined by the City of Round Rock. Publish Dates: Austin American Statesman: Monday, June 7,1999 Sunday, June 13,1999 NOTICE TO BIDDERS noticebd/spec.master NB - 1 Round Rock Leader: Monday, June 7, 1999 Monday, June 14, 1999 2.0 BID DOCUMENTS INSTRUCTIONS TO BIDDERS 1. Prior to submitting any proposal, bidders are required to read the plans, specifications, proposal, contract and bond forms carefully; to inform themselves by their independent research, test and investigation of the difficulties to be encountered and judge for themselves of the accessibility of the work and all attending circumstances affecting the cost of doing the work and the time required for its completion and obtain all information required to make an intelligent proposal. 2. Should the bidder find discrepancies in, or omissions from the plans, specifications, or other documents, or should he be in doubt as to their meaning, he should notify at once the Engineer and obtain clarification or addendum prior to submitting any bid. 3. It shall be the responsibility of the bidder to see that his bid is received at the place and time named in the Notice to Bidders. Bids received after closing time will be returned unopened. 4. Bids shall be submitted in sealed envelopes plainly marked "Sealed Bid" and showing the name of the project, the job number if applicable, and the opening date and time. 5. Bids shall be submitted on proposal forms furnished by the City of Round Rock. 6. All proposals shall be accompanied by a certified cashier's check upon a National or State bank in an amount not less than five percent (5 %) of the total maximum bid price, payable without recourse to the City of Round Rock, or a bid bond in the same amount from a reliable surety company, as a guarantee that the bidder will enter into a contract and execute performance and payment bonds, as stipulated by item 11 below, within ten (10) days after notice of award of contract to him. Proposal guarantees must be submitted in the same sealed envelope with the proposal. Proposals submitted without check or bid bonds will not be considered. 7. All bid securities will be retumed to the respective bidders within twenty-five (25) days after bids are opened, except those which the owner elects to hold until the successful bidder has executed the contract. Thereafter, all remaining securities, including security of the successful bidder, will be returned within sixty (60) days. 8. Until the award of the contract, the City of Round Rock reserves the right to reject any and all proposals and to waive technicalities; to advertise for new proposals; or to do the work otherwise when the best interest of the City of Round Rock will be thereby promoted. 9. In case of ambiguity or lack of clarity in the statement of prices in the bids, the City of Round Rock reserves the right to consider the most favorable analysis thereof, or to reject the bid. Unreasonable (or unbalanced) prices submitted in a bid may result in rejection of such bid biddoc.mst/spec BD or other bids. 10. Award of the contract, if awarded, will be made within sixty (60) days after opening of the proposals, and no bidder may withdraw his proposal within said sixty (60) day period of time unless a prior award is made. 11. Within ten (10) days after written notification of award of the contract, the successful bidder must furnish a performance bond and a payment bond in the amount of one - hundred percent (100 %) of the total contract price. If the total contract price is $25,000.00 or less, the performance and payment bonds will not be required. Said performance bond and payment bond shall be from an approved surety company holding a permit from the State of Texas, with approval prior to bid opening, indicating it is authorized and admitted to write surety bonds in this state. In the event the bond exceeds $100,000.00, the surety must also (1) hold a certificate of authority from the United States secretary of the treasury to qualify as a surety on obligations permitted or required under federal law; or (2) have obtained reinsurance for any liability in excess of $100,000.00 from a reinsurer that is authorized and admitted as a reinsurer in this state and is the holder of a certificate of authority from the United States secretary of the treasury to qualify as a surety or reinsurer on obligations permitted or required under federal law. In determining whether the surety or reinsurer holds a valid certificate of authority, the City may rely on the list of companies holding certificates of authority as published in the Federal Register covering the date on which the bond is to be executed. 12. If the total contract price is less than $25,000.00 the performance and payment bond requirement will be waived by the City of Round Rock. Payment will be made following completion of the work. 13. Failure to execute the construction contract within ten (10) days of written notification of award or failure to furnish the performance bond, or letter of credit if applicable, and payment bond as required by item 11 above, shall be just cause for the annulment of the award. In case of the annulment of the award, the proposal guarantee shall become the property of the City of Round Rock, not as a penalty, but as a liquidated damage. 14. No contract shall be binding upon the City of Round Rock until it has been signed by its Mayor after having been duly authorized to do so by the City Council. 15. The Contractor shall not commence work under this contract until he has furnished certification of all insurance required and such has been approved by the City of Round Rock, nor shall the contractor allow any subcontractor to commence work on his subcontract until proof of all similar insurance that is required of the subcontractor has been furnished and approved. The certificate of insurance form included in the contract documents biddoc.mst/spec BD-2 must be used by the Contractor's insurer to furnish proof of insurance. 16. Any quantities given in any portion of the contract documents, including the plans, are estimates only, and the actual amount of work required may differ somewhat from the estimates. The basis for the payment shall be the actual amount of work done and/or material furnished. 17. Bids shall be submitted on a separated contract basis. No Texas sales tax shall be included in the prices bid for materials consumed or incorporated into the finished product under this contract. This contract is issued by an organization which is qualified for exemption pursuant to the provisions of Section 151.309(5) of the Texas Tax Code. The City of Round Rock will issue an exemption certificate to the Contractor. The Contractor must then issue a resale certificate to the material supplier for materials purchased. The Contractor must have a valid sales tax permit in order to issue a resale certificate. In obtaining consumable materials, the Contractor will issue a resale certificate in lieu of payment of sales tax, and the following conditions shall be observed; 1) The contract will transfer title of consumable, but not incorporate, materials to the City of Round Rock at the time and point of receipt by the Contractor; 2) The Contractor will be paid for these consumable materials by the City of Round Rock as soon as practicable. Payment will not be made directly but considered subsidiary to the pertinent bid item. The Contractor's monthly estimate will state that the estimate includes consumables that were received during the month covered by the estimate; and 3) The designated representative of the City of Round Rock must be notified as soon as possible of the receipt of these materials so that an inspection can be made by the representative. Where practical, the materials will be labeled as the property of the City of Round Rock. 18. No conditional bids will be accepted. 19. If the bidder's insurance company is authorized, pursuant to its agreement with bidder, to arrange for the replacement of a loss, rather than by making a cash payment directly to the City of Round Rock, the insurance company must furnish or have furnished by bidder, a performance bond in accordance with Section 2253.021(b), Texas Government Code, and a payment bond in accordance with Section 2253.021(c). biddoc.mst/spec BD-3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 BID BOND KNOW ALL MEN BY THESE PRESENTS THAT WE, as PRINCIPAL and as SURETY, are held and firmly bound unto the hereinafter referred to as the "OWNER ", in the penal sum of five percent (5 %) of the total amount of the bid of the PRINCIPAL submitted to the OWNER, for the work described below; for the payment of which sum in lawful money of the United States of America, well and truly to be made, we bind ourselves, our heirs, executors, administrators, successors and assigns, jointly and severally, firmly by these presents. In no case shall the liability of the SURETY hereunder exceed the sum of $ The CONDITIONS OF THIS OBLIGATION ARE SUCH, THAT whereas, said PRINCIPAL has submitted the above mentioned bid to the OWNER, for construction for the work under the "SPECIFICATIONS FOR CONSTRUCTION OF for which bids are to be opened at the office of the OWNER on NOW THEREFORE, if the PRINCIPAL is awarded the contract, and within the time and manner required under the heading "Instructions to Bidders ", after the prescribed forms are presented to him for signature, enters into a written agreement, substantially in the form contained in the Specifications, in accordance with the bid and files the two (2) bonds with the OWNER, one to guarantee faithful performance and the other to guarantee payment for labor and materials, then this obligation shall be null and void, otherwise, it shall be and remain in full force and effect. In the event suit is brought upon this bond by the OWNER and judgement is recovered, said SURETY shall pay all costs incurred by the OWNER in such suit, including a reasonable attomey's fee to be fixed by the Court. In WITNESS WHEREOF, we have hereunto set our hands and seals this day of Principal: Surety: By: By. (Seal) (Seal) biddoc.mstispec BD -4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 JOB NAME: Mesa Park Improvements JOB LOCATION: Round Rock, Williamson County, Texas OWNER: DATE: Gentlemen: City of Round Rock, Texas 6/21/99 Pursuant to the foregoing Notice to Bidders and Instructions to Bidders, the undersigned bidder hereby proposes to do all the work, to furnish all necessary superintendence, labor, machinery, equipment, tools, materials, insurance and miscellaneous items, to complete all the work on which he bids as provided by the attached supplemental specifications, and as shown on the plans for the construction of MESA PARK IMPROVEMENTS and binds himself on acceptance of this proposal to execute a contract and bond for completing said project within the time stated, for the following prices, to wit: Bid Item Description Unit Item Quantity Unit and Written Unit Price Price 104G 250 S.F. Remove Miscellaneous Concrete biddoc.mstlSpee for t3;x and zero PROPOSAL BIDDING SHEET 340 -B 2200 L.F. HMAC, Flexible Base & two Ribbon Curbs for 1\ dollars and' r1r SAX cents $. sate $ 1q,gq`� 375 -2 120 S.F. Concrete Pavers for Sidewalk Ramp (including 4" flexible base) for V- .:og` dollars and - Chir} .� `Mr €.p_ cents $ BASE BID Amount dollars cents $>ro $ 1,5D0 $ t Lo Bid Item Description and Item Quantity Unit Written Total Unit Price 432 -4 6800 S.F. 4" Concrete Sidewalk for 1ti -e2e- dollars and 7,¢r7 cents $ 3 604A 1500 S.Y. Seeding for Erosion Control method B Fiber Mulch for (t\ and Zero 610 400 L.F. Preservation of Trees and other Vegetation for — CWO and 628 20 L.F. Sediment Containment Dike for 1r dollars and .€(0 cents $ 50 642 2700 L.F. Silt Fence for Erosion Control for cx\E and ri,rAr., biddoc.mst/spec BD -6 Unit Price Amount $ o0 dollars cents $ M $ 500 dollars cents $ 0.50 $ o0 $ I,o00 "° dollars cents $ 1.30 $ 3, B I O -66 Bid Item Description and Item Quantity Unit Written Total Unit Price 803 1 LS. Barricades, Signs and Traffic Handling for FNS . `T1^%o .rldt 2800 1 L.S. Irrigation (Complete in place) dollars and ze(O cents $ 51(13 $ 5.1b00' for ci -ek eev\ i hOU � dollars and Z2r0 cents $ 15,033 $ 15, 000 2900 1 L.S. Landscape (Complete in place) for -FiOrQ �\ c cky\ \ and zero 2995 1 L.S.. Playground, Equipment & Surfacing TOTAL BASE BID (Items 1 thru 12 ): for Tay! - ThooSarrNA STATEMENT OF SEPARATE CHARGES: biddoc.mst/spec BD Unit Price dollars cents $ 1 5,000 $ 15 Amount dollars and zero cents $1O,pcC) $ 1O, 000" bT3 Materials: All Other Charges: Total: $ 11_00 I go coo $ "0,066 $ 90, cid 120 $ I I_o Q, Qt)1 . l2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 If this proposal is accepted, the undersigned agrees to execute the contract and provide necessary bonds and insurance certification as per the Instructions to Bidders and commence work within ten (10) days after written Notice to Proceed. The undersigned further agrees to complete the work in full within ninety (90) calendar days after the date of the written Notice -to- Proceed. The undersigned certifies that the bid prices contained in the proposal have been carefully checked and are submitted as correct and final. The Owner reserves the right to reject any or all bids and may waive any informalities. spectfully Submitted, S uture Print Name pre Title for �if�1A�2Y�2�A1 th0[B enC Name of Firm t o �al�gq Dat biddoc.mst/spec BD-8 X315 fDvw:\e. Address 51D-- a8 .- -%4 Telephone Secretary, if Contractor is a Corporation 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3.0 POST BID DOCUMENTS 11 11 11 I • 1 1 1 1 1 THE STATE OF TEXAS COUNTY OF WILLIAMSON § AGREEMENT 28 July THIS AGREEMENT, made and entered into this day of Jnl 1999, by and between (Owner) City of Round Rock, Texas of the State of Texas, acting through Robert A. Stlu, Jr. May thereunto duly authorized so to do, hereinafter termed OWNER, and uarcia Gene contractors Inc. Austin (Contractor) of , Texas, County of Travis , and State of Texas, hereinafter termed CONTRACTOR. WITNESSETH: That for and in consideration of the payments and agreements hereinafter mentioned, to be made and performed by OWNER, and under the conditions expressed in the bond bearing even date herewith, CONTRACTOR hereby agrees with the said OWNER to commence and complete the construction of certain improvements described as follows: mesa Park Improvements Further described as the work covered by this specification consists of furnishing all the materials, supplies, machinery, equipment, tools, supervision, labor, insurance, and other accessories and services necessary to complete the said construction, in accordance with the conditions and prices stated in the Proposal attached hereof, and in accordance with the Notice to Contractors, Instructions to Bidders, General Conditions of Agreement, Special Conditions, Technical Specifications, Plans, and other drawings and printed or written explanatory material thereof, and the Specifications and Addenda therefor, as prepared by 14Im suns Ws ig d, ht herein entitled the ENGINEER, each of which has been identified by the CONTRACTOR'S written Proposal, the General Conditions of the Agreement, and the Performance, Payment, and Maintenance Bonds hereof, and collectively evidence and constitute the entire contract. 10 days The CONTRACTOR hereby agrees to commence work within calendar days after th$ written notice to do so have been given to him, and to complete the same within calendar days after the date of the written Notice to Proceed, subject to such extensions of time as are provided by the General and Special Conditions. The OWNER agrees to pay the CONTRACTOR in current funds the price or prices shown in the Proposal, which forms a part of this Contract, such payments to be subject to the General and Special Conditions of the Contract. IN WITNESS WHEREOF, the parties to these presents have executed this Agreement in the year postbid.m3Hapec master PBD -1 1 11 11 11 11 11 • iP 1 1 1 1 1 1 1 and day first above written. CITY OF ROUND ROCK. TEXAS Q.-Nate-6Q 'Gevver ckk ,C�O'C (CONTRACTOR) (OWNER) ATTEST: Corporate Seal postbid.mst/spec master BY: E& k tSuczn Gorc:rq its Qrestae.Wr (Typed name) (Title) ATTEST: Secretary, if Contractor is a Corporation or otherwise registered with the Secretary of State (The following to be executed if the Contractor is a Corporation.) I, ie1Z Gtarct , certify that I am the Secretary of the Corporation named as Contractor herein; that J,o+r‘ C *-eJ Q , who signed this Contract on behalf of the Contractor was then Pre,2,ider. v (official title) of said Corporation, that said Contract was duly signed for and in behalf of said Corporation, that said Corporation by authority of its governing body, and is within the scope of its corporate powers. Signed: PBD -2 Pent 11:1 ' 11 11 11 11 1 1 1 1 1 1 1 1 1 1 OTHER DESCRIPTION OF EACH ACCIDENT $ DISEASE - POLICY LIMIT $ DISEASE - EACH EMPLOYEES SPECIAL ITEMS/EXCEPTIONS The City of Round Rock is named as additional insured with respect to all policies except Workers' Compensation and Employers' Liability. Should any of the above described policies by cancelled or changed before the expiration date thereof, the issuing company will mail thirty (30) days written notice to the certificate holder named below. CERTIFICATE HOLDER: City of Round Rock SIGNATURE OF AUTHORIZED REPRESENTATIVE 221 E. Main Street Round Rock, Texas 78664 attn: Joanne Land BOND NUMBER AE 6135915 Typed Name: Title: WARRANTY BOND AMOUNT 160,901.60 KNOW ALL MEN BY 1'HESE PRESENTS, That we, Garcia General Contractors, Inc. (hereinafter called the "Principal ") as Principal, and the Gulf Insurance Company a Corporation duly organized under the laws of the State of Missouri and duly licensed to transact business in the State of Texas (hereinafter called the "Surety "), as Surety, are held and firmly bound unto THE CITY OF ROUND ROCK. TEXAS (hereinafter called the* "Obligee"), in the sum of One Hundred Sixty Thousand Nine Hundred One and .60 dollars (5 160,901.60 ) for the payment of which sum well and truly to be made, we, the said Principal and the said Surety, bind ourselves, our heirs, executors, administrators, successors and assigns, jointly and severally, firmly, by these presents. postbidanstispec master, PBD -8 1 11 11 11 11 I' 1 1 1 1 1 1 1 Sealed with our seals and dated this ninety nine WHEREAS, the said Principal has heretofore entered into a contract with The City of Round Rock, TX Dated July 28 , 19 99 , for construction of: postbid.msthpee master Mesa Park Improvements 28th day of July , A.D. nineteen hundred and WHEREAS, the said Principal is required to guarantee the construction of all improvements installed under said contract, against defects in materials or workmanship, which may develop during the period of one year(s) from the date of acceptance of the project above described, by Owner: The City of Round Rock, Texas NOW, THEREFORE, THE CONDITIONS OF THE OBLIGATIONS IS SUCH, that if said Principal shall faithfully carry out and perform the said guarantee, and shall, on due notice, repair and make good at its own expense any and all defects in materials or workmanship in the said work which may develop during the period of one year(s) from the date of acceptance of the project above described, by Owner: The City of Round Rock, Texas PBD -9 11 11 11 11 1' I' 1 1 1 1 1 1 1 1 1 1 1 WARRANTY BOND (continued) OR shall pay over, make good and reimburse to the said Obligee all Toss and damage which said Obligee may sustain by reason of failure or default of said Principal so to do, then this obligation shall be null and void; otherwise shall remain in full force and effect. Garcia General Contractors, Inc. Principal By: �rw, Pre 51kem Title 3315 Blumie St. Address Austin, TX 78745 Resident Agent of Surety: Kenneth L. Meyer Printed Name 13823 Schmidt Rd. Address Cypress, TX 77429 City, State & Zip Code k g14- A Signature po,tbid.msuspec marter By: er Kenneth L. Meyer Title PBD -10 Gulf Tnsnranrs Cmmpany Surety Attorney -in -Fact 13823 Schmidt Rd. Address Cypress, TX 77429 DUPLICATE ORIGINAL 1 1 11 11 11 11 11 • 1 1 1 1 Jul 30 99 12:Sep John Garcia S12- 282 -2649 p.2 CERTIFICATE OF LIABILITY INSURANCE Date: 7/30/99 PRODUCER COMPANIES AFFORDING COVERAGE AIC -SUN BELT GROUP, INC. A TRINITY UNIVERSAL INSURANCE CO. 6101 BALCONES DRIVE, No. 200 AUSTIN, TX 78731 B Consumers County Mutual Ins. Co. INSURED C PAULA INSURANCE CO. GARCIA GENERAL CONSTRUCTION, INC. 3315 BLUMIE STREET: AUSTIN, TX 78745 D THIS IS TO CERTIFY THAT the Insured named above is insured by the Companies listed above with respect to the business operations hereinafter described, for the types of insurance and in accordance with the provisions of the standard policies used by the companies, and further hereinafter described. Exceptions to the policies are noted below. CO TYPE OF INSURANCE POLICY EFFECTIVE EXPIRATION LTR NUMBER DATE DATE A $ B $ A GENERAL LIABILITY AUTOMOBILE LIABILITY COMBINED SINGLE LIMIT EXCESS LIABILITY STATUTORY LIMITS pmtid..,t/ pes masbr TH 002571 C WORKERS' COMPENSATION AND EMPLOYERS' LIABILITY PWC 420 -1426 09/01/98 09/01/99 PBD -7 LIMITS GENERAL AGGREGATE TXP 6789784 12/24/98 12/24/99 $2,000,000 PRODUCTS- - / AGG. $ PERSONAL & ADV. INJURY $ EACH OCCURRENCE $ $1,000,000 FIRE DAMAGE (Any one fire) $ MED. EXPEN MS FAny one person) $ $ 5,000 06/08/99 06/08/00 $1,000,010 BODILY INJURY (Per person) $ BODILY INJURY (Per accident) $ PROPERTY DAMAGE $ EACH $ UO 671 - 4850 12/24/98 12/ 24 /99kGGREGATE $1,000,000 E 1 1 11 11 11 I' iI 1 1 1 1 1 1 1 1 1 1 1 1 Jul 30 99 12:58p John Garcia OTHER DESCRIPTION OF OPERATIONS/LOCATIONS/VEHICLES /SPECIAL ITEMS/EXCEPTIONS The City of Round Rock is named as additional insured with respect to all policies except Workers' Compensation and Employers' Liability. Should any of the above described policies by cancelled or changed before the expiration date thereof, the issuing company will mail thirty (30) days written notice to the certificate holder maned below. CERTIFICATE HOLDER: City of Round Rock REPRESENTATIVE 221 E. Main Street Round Rock, Texas 78664 piatblimaNapec mot attn: Joanne Land Title: President WARRANTY BOND BOND NUMBER AMOUNT KNOW ALL MEN BY THESE PRESENTS, That we, (hereinafter called the "Principal ") as Principal, and the a Corporation duly organized under the laws of the State of and duly licensed to transact business in the State of (hereinafter called the "Surety "), as Surety, are held and firmly bound unto THE CITY OF ROUND ROCK, TEXAS (hereinafter called the "Obligee "), in the sum of dollars ($ ) for the payment of which sum well and truly to be made, we, the said Principal and the said Surety, bind ourselves, our heirs, executors, administrators, successors and assigns, jointly and severally, firmly, by these presents. PBD -8 512 -2B2 -2649 EACH ACCIDENT $ DISSE 9 P$LICY LIMIT $ 500,000 DISEASE - EACH EMPLOYEE$ $100,000 P. 3 Typed Billy J. Lansford Name: PERFORMANCE BOND (continued) Surety, for value received, stipulates and agrees that no change, extension of time, alteration or addition to the term of the contract, or to the work performed thereunder, or the plans, specifications, or drawings accompanying the same, shall in anywise affect its obligation on this bond, and it does hereby waive notice of any such change, extension of time, alteration or addition to the terms of the contract, or to the work to be performed thereunder. IN WITNESS WHEREOF, the said Principal and Surety have signed and sealed this instrument this 28th day of July , 19 99 Garcia General Contractors, Inc. Principal Surety By: Title 3315 Blumie St. Address Austin, TX 78745 Resident Agent of Surety: Kenneth L. Meyer Printed Name 13823 Schmidt Rd. Address Cypress, TX 77429 City, State & Zip Code Signature postbid.mstispec master By: /(_uz- - n� Kenneth L. Meyer PBD -4 Gulf Insurance Company Attorney -in -Fact Title 13823 Schmidt Rd. Address Cypress, TX 77429 DUPLICATE OPIGINAL 11 11 I 1 1 0 0 0 0 0 • 0 1 1 1 1 THE STATE OF TEXAS COUNTY OF WILLIAMSON PERFORMANCE BOND Bond No: AE 6135915 Garcia General KNOW ALL MEN BY THESE PRESENTS: That Contractors, Inc. of the City of Austin , County of Travis , and State of Texas , as Principal, and MI; ^ surance authorized under the law of the State of Texas to act as surety on bonds for principals, are held and firm bo IId unto, CI7 OF ROUND ROCK TEXAS, (Owner), in the penal sum of Ni ne o .60 n * * * * * * * ** dollars ($ 160.901.60 ) for the payment whereof, well and truly to be made the said Principal and Surety bind themselves, and their heirs, administrators, executors, successors and assigns, jointly and severally, by these presents: WHEREAS, the Principal has entered into a certain written contract with the Owner dated the 28th d o f July , 19 to which the contract is hereby referred to and made a part hereof as fully and to the same extent as if copied at length herein consisting of: Mesa Park Improvements NOW, THEREFORE, THE CONDITIONS OF THIS OBLIGATION IS SUCH, that if the said Principal shall faithfully perform said Contract and shall, in all respects, duly and faithfully observe and perform all and singular the covenants, conditions and agreements in and by said Contract, agreed and covenanted by the Principal to be observed and performed, including but not limited to, the repair of any and all defects in said work occasioned by and resulting from defects in materials furnished by or workmanship of, the Principal in performing the work covered by said Contract and occurring within a period of twelve (12) months from the date of the contract Completion Certificate and all other covenants and conditions, according to the true intent and meaning of said Contract and the Plans and Specifications hereto annexed, then this obligation shall be void; otherwise to remain in full force and effect; PROVIDED, HOWEVER, that this bond is executed pursuant to the provisions of Chapter 2253, Texas Government code, as amended, and all liabilities on this bond shall be determined in accordance with the provisions of said Chapter 2253 to the same extent as if it were copied at Length herein. postbid.mWspec muter PBD -3 THE STATE OF TEXAS COUNTY OF WILLIAMSON PAYMENT BOND Bond No: AE 6135915 Garcia General KNOW ALL MEN BY THESE PRESENTS: That Contractors, Inc. , of the City of Austin County of Travis , and State of Texas as Principal, and Co van suranc iuthorized under the laws of the State of Texas to act as Surety on Bonds for Principals, are held and firmly bound unto THE CITY OF ROUND ROCK, (OWNER), and all subcontractors, workers, laborers, mechanics and suppliers as their interest may appear, all of whom shall have the right to sue upon this bond, in the penal sum of One Hundred Sixty Thousand Nine Hundred One and .60 * * * * * * ** Dollars ($ 160,901.60 ) for the payment whereof, well and truly be made the said Principal and Surety bind themselves and their heirs, administrators, executors, successors, and assigns, jointly and severally, by these presents: WHEREAS, the Principal has entered into a certain written contract with the Owner, dated the 28th day of July , 19 99, to which Contract is hereby referred to and made a part hereof as fully and to the same extent as if copied at length herein consisting of: Mesa Park Improvements NOW, THEREFORE, THE CONDITION OF THIS OBLIGATION IS SUCH, that if the said Principal shall well and truly pay all subcontractors, workers, laborers, mechanics, and suppliers, all monies to them owing by said Principals for subcontracts, work, labor, equipment, supplies and materials done and furnished for the construction of the improvements of said Contract, then this obligation shall be and become null and void; otherwise to remain in hull force and effect. PROVIDED, HOWEVER, that this bond is executed pursuant to the provisions of Chapter 2253, Texas Government code, as amended, and all liabilities on this bond shall be determined in accordance with the provisions of said Chapter 2253 to the same extent as if it were copied at length herein. pnstbid.mstIspec master PBD -5 1 1 1 11 11 f1 1 1 1 1 1 1 1 1 1 1 PAYMENT BOND (continued) Surety, for value received, stipulates and agrees that no change, extension of time, alteration or addition to the terms of the contract, or to the work performed thereunder, or the plans, specifications or drawings accompanying the same shall in anywise affect it's obligation on this bond, and it does hereby waive notice of any such change, extension of time, alteration or addition to the terms of the contract, or to the work to be performed thereunder. IN WITNESS WHEREOF, the said Principal and Surety have signed and sealed this Instrument this 28th day of July ,19 99 Garcia General Contractors, Inc. Gulf Insurance Company Princi al Surety By: *A By: Kenneth L. Meyer `-C(g th. NIN V Title 3315 Blumie St. Address Austin, TX 78745 Cypress, TX 77429 Resident Agent of Surety: Kenneth L. Meyer Printed Name 13823 Schmidt Rd. Address Cypress, TX 77429 City, State & Zip Code Signature postbid.mst/spec master PBD -6 Attorney -in -Fact Title 13823 Schmidt Rd. Address D UPLICATE cOG1 AL NAME, AUUHESS PRINCIPAL: CITY, STATE, ZIP Garcia General Contractors, Inc. 3315 Blumie St. Austin, TX 78745 EFFECTIVE DATE July 28, 1999 CONTRACT AMOUNT $ 160,901.60 GULF INSURANCE COMPANY , gaM ST- LOUIS, MISSOURI POWER OF ATTORNEY ORIGINALS OF THIS POWER OF ATTORNEY ARE PRINTED ON BLUE SAFETY PAPER WITH TEAL INK. DUPLICATES SHALL HAVE THE SAME FORCE AND EFFECT AS AN ORIGINAL ONLY WHEN ISSUED IN CONJUNCTION WITH THE ORIGINAL. KNOWN ALL - MEN BY THESE PRESENTS: That the Gulf Insurance Com- pany, a corporation duly organized under the laws of the State of Missouri, having its principal office in the city of Irving. Texas, pursuant 10 the following resolution, adopted by the Finance & Executive Committee of the Board of Directors of the said Company on the 10th day of August, 1993, to wit: "RESOLVED. that the President, Executive Vice President or any Senior Vice President of the Company shall have authority to make, execute and deliver a Power of Attorney constituting as Attorney -in -Fact. such persons. firms, or corporations as may be selected From time to time; and any such Attorney -in -Fact may be removed and the authority zranted him revoked by the President, or v Executive Vice I President, or any Senior Vice President. or by the Board of Directors or by the 'Finance and Executive Committee of the Board of Directors. RESOLVED, that nothing in this Power of Attorney shall be construed as a grant of authority to the attorney(s) -in -tact to sign. execute. acknowledge. deliver or oth- erwise issue a policy or policies a insurance on behalf of Gulf Insurance Company. RESOLVED, that the signature of the President. Executive Vice President or I y S Vice Prn, and the Seal o my e ffxed such Power ni of r Attorney or eside any t ceruticate relating C thereto mpany by a fac ile. and to any any such powers so executed and certified by facsimile signature and facsimile seal shall he valid and binding upon the Company in the future with respect to any bond and d rrents ang to bo w te coe" Gulf cu insurancrele C ompany such does hereby nds to make hey - const and d appmn[ 1 1 II STATE OF NEW YORK COUNTY OF KINGS SS Signed and Sealed at the City of New York. ■ DUP LIC A TE ■ ORIGINAL 1 8016 -AE 160,901.60 Kenneth L. Meyer of Cypress, TX BOND 6135915 NUMBER AE its true and lawful attorney(s)-in-fact, with full power and authority hereby conferred in its name. place and .stead. to sign, execute. acknowledge and deliver in its ill behalf, as surety. any and all bonds and undertakings of suretyship, and ro hind Gulf Insurance Company thereby as fully and to the same extent as if any bonds. under- takings and documents relating to such bonds and/or undercdtines were .signed by the duly authorized officer of the Gulf Insurance Compaq and all the acts of said attomey(s}in-fact. pursuant to the authority herein given. are hereby ratified and confirmed. The obligation of the Company shall not exceed one million (1,000.000) dollars. III IN WITNESS WHEREOF, the Gulf Insurance Company has caused these presents to he signed by any officer of the Company and its Corporate Seal to he hereto affixed. GULF INSURANCE COMPANY 4p Christopher E. Watson President • On the 1st day of June. 1996 A.D., before me came Christopher E. Watson, known to me personally who being by me duly sworn, did depose and say; that he resides in the County of Westchester. State of New York; that he is the President of the Gulf Insurance Company, the corporation described in and which executed the above instrument that he knows the seal of said corporation; that the seal affixed to the said instruments is such corporate seal; that it was 00 affixed by order of the Board of Directors of said corporation and that he signed his name. thereto by like order. Dated the 28th BOND AMOUNT SPIRO K. BANTIS Notary Public, State of New York No. 24- 4861345 Qualified in Kings Commission Expires May 12. 2000 USTATE OF NEW YORK ) 1 SS COUNTY OF NEW YORK ) I, the undersigned, Executive Vice President of the Gulf Insurance Company. a Missouri Corporation. DO HEREBY CERTIFY that the foregoing and attached POWER OF ATTORNEY remains in full force. day of July Lawrence P. Miniter Executive Vice President . 19 99 4.0 GENERAL CONDITIONS 1 1 Contents 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1. Definition of Terms 1.01 - Owner, Contractor and Engineer 1.02 - Contract Documents 1.03 - Subcontractor 1.04 - Sub - Subcontractor 1.05 - Written Notice 1.06 - Work 1.07 - Extra Work 1.08 - Working Day 1.09 - Calendar Day 1.10 - Substantially Completed gencond.mst/spec master 2. Responsibilities of the Engineer and the Contractor 2.01 - Owner- Engineer Relationship 2.02 - Professional Inspection by Engineer 2.03 - Payments for Work 2.04 - Initial Determinations 2.05 - Objections 2.06 - Lines and Grades 2.07 - Contractor's Duty and Superintendence 2.08 - Contractor's Understanding 2.09 - Character of Workers 2.10 - Contractor's Buildings 2.11 - Sanitation 2.12 - Shop Drawings 2.13 - Preliminary Approval 2.14 - Defects and Their Remedies 2.15 - Changes and Alterations 2.16 - Inspectors General Conditions of Agreement 3. General Obligations and Responsibilities 3.01 - Keeping of Plans and Specifications Accessible 3.02 - Ownership of Drawings 3.03 - Adequacy of Design 3.04 - Right of Entry GC -1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3. General Obligations and Responsibilities (cont'd) 3.05 - Collateral Contracts 3.06 - Discrepancies and Omissions 3.07 - Equipment, Materials and Construction Plant 3.08 - Damages 3.09 - Protection Against Accident to Employees and the Public 3.10 - Performance and Payment Bonds 3.11 - Losses from Natural Causes 3.12 - Protection of Adjoining Property 3.13 - Protection Against Claims of Subcontractors, etc. 3.14 - Protection Against Royalties or Patented Invention 3.15 - Laws and Ordinances 3.16 - Assignment and Subletting 3.17 - Indemnification 3.18 - Insurance 3.19 - Final Clean-Up 3.20 - Guarantee Against Defective Work 3.21 - Testing of Materials 3.22 - Wage Rates 4. Prosecution and Progress 4.01 - Time and Order of Completion 4.02 - Extension of Time 4.03 - Hindrances and Delays 5. Measurement and Payment 5.01 - Quantities and Measurements 5.02 - Estimated Quantities 5.03 - Price of Work 5.04 - Partial Payments 5.05 - Use of Completed Portions 5.06 - Final Completion and Acceptance 5.07 - Final Payment 5.08 - Payments Withheld 5.09 - Delayed Payments gencond.mst/spec master GC - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6. Extra Work and Claims 6.01 - Change Orders 6.02 - Minor Changes 6.03 - Extra Work 6.04 - Time of Filing Claims 6.05 - Continuing Performance 7. Abandonment of Contract 7.01 - Abandonment by Contractor 7.02 - Abandonment by Owner 8. Subcontractors 8.01 - Award of Subcontracts for Portions of Work 8.02 - Subcontractual Relations 8.03 - Payments to Subcontractors 9. Separate Contracts 9.01 - Owner's Right to Award Separate Contracts 9.02 - Mutual Responsibility of Contractors 9.03 - Cutting and Patching Under Separate Contracts 10. Protection of Persons and Property 10.01 - Safety Precautions and Programs 10.02 - Safety of Persons and Property 10.03 - Location and Protection of Utilities gencond.mstispec master GC -3 1. Definition of Terms 1.01 Owner, Contractor and Engineer The Owner, the Contractor and the Engineer and those persons or organizations identified as such in the Agreement are referred to throughout the Contract Documents as if singular in number and masculine in gender. The term "Engineer" means the Engineer or his duly authorized representative. The Engineer shall be understood to be the Engineer of the Owner, and nothing contained in the Contract Documents shall create any contractual or agency relationship between the Engineer and the Contractor. 1.02 Contract Documents General Conditions of Agreement The Contract Documents shall consist of the Notice to Contractors, Instructions to Bidders, Proposal, Signed Agreement, Performance and Payment Bonds (when required), Special Bonds (when required), General Conditions of the Agreement, Construction Specifications, Plans and all modifications thereof incorporated in any such documents before the execution of the agreement. The Contract Documents are complementary, and what is called for by any one shall be as binding as if called for by all. In case of conflict between any of the Contract Documents, priority of interpretation shall be in the following order: Signed Agreement, Performance and Payment Bonds, Special Bonds (if any), Proposal, Special Conditions of Agreement, Notice to Contractors, Technical Specifications, Plans, and General Conditions of Agreement. 1.03 Subcontractor The term "Subcontractor," as employed herein, includes only those having a direct contract with the Contractor. It includes one who furnishes material worked to special design according to the plans or specifications of this work, but does not include one who merely furnishes material not so worked. 1.04 Sub - Subcontractor The term "Sub- Subcontractor" means one who has a direct or indirect contract with a Subcontractor to perform any of the work at the site. It includes one who furnishes material worked to a special design according to the plans or specifications of this work, but does not include one who merely furnishes material not so worked. gencond.mst/spec master GC -4 1.05 Written Notice 1.06 Work Written notice shall be deemed to have been duly served if delivered in person to the individual or to an officer of the corporation for whom it is intended, or if delivered to or sent by registered mail to the last business address known to him who gives the notice. The Contractor shall provide and pay for all materials, machinery, equipment, tools, superintendence, labor, services, insurance, and all water, light, power, fuel, transportation and other facilities necessary for the execution and completion of the work covered by the Contract Documents. Unless otherwise specified, all materials shall be new and both workmanship and materials shall be of a good quality. The Contractor shall, if required, furnish satisfactory evidence as to the kind and quality of materials. Materials or work described in words which, when so applied, have a well -known technical or trade meaning shall be held to refer to such recognized standards. 1.07 Extra Work The tenn "Extra Work" shall be understood to mean and include all work that may be required by the Engineer or the Owner to be done by the Contractor to accomplish any change, alteration or addition to the work shown upon the plans, or reasonably implied by the specifications, and not covered by the Contractor's Proposal, except as provided under "Changes and Alterations" herein. 1.08 Working Day The term "Working Day" is defined as any day not including Saturdays, Sundays or any legal holidays, in which weather or other conditions, not under the control of the Contractor, will permit construction of the principal units of the work for a period of not less than seven (7) hours between 7:00 a.m. and 6:00 p.m. 1.09 Calendar Day The term "Calendar Day" is defined as any day of the week or month, no days being excepted. 1.10 Substantially Completed The tenn "Substantially Completed" shall be understood to mean that the structure has been made suitable for use or occupancy or that the facility is in condition to serve its intended purpose, but still may require minor miscellaneous work and adjustment. gencond.mstispec master GC -5 2. Responsibilities of the Engineer and the Contractor 2.01 Owner - Engineer Relationship The Engineer will be the Owner's representative during construction. The duties, responsibilities and limitations of authority of the Engineer as the Owner's representative during construction are as set forth in the Contract Documents and shall not be extended or limited without written consent of the Owner and the Engineer. The Engineer will advise and consult with the Owner, and all of the Owner's instructions to the Contractor shall be issued through the Engineer. 2.02 Professional Inspection by Engineer The Engineer shall make periodic visits to the site to familiarize himself with the progress of the executed work and to determine if such work meets the essential performance and design features and the technical and functional engineering requirements of the Contract Documents; provided and except, however, that the Engineer shall not be responsible for making any detailed, exhaustive, comprehensive or continuous on -site inspection of the quality or quantity of the work or be responsible, directly or indirectly, for the construction means, methods, techniques, sequences, quality, procedures, programs, safety precautions or lack of same incident thereto or in connection therewith. Notwithstanding any other provision of this agreement or any other Contract Document, the Engineer shall not be responsible or liable for any acts, errors, omissions or negligence of the Contractor, any Subcontractor or any of the Contractor's or Subcontractor's agents, servants or employees or any other person, firm or corporation performing or attempting to perform any of the work. 2.03 Payments for Work The Engineer shall review the Contractor's applications for payment and supporting data, determine the amount owed to the Contractor and recommend, in writing, payment to the Contractor in such amounts; such recommendation of payment to the Contractor constitutes a representation to the Owner of the Engineer's professional judgement that the work has progressed to the point indicated to the best of his knowledge, information and belief, but such recommendation of an application for payment to the Contractor shall not be deemed as a representation by the Engineer that the Engineer has made any examination to determine how or for what purpose the Contractor has used the monies paid on account of the contract price. 2.04 Initial Determinations The Engineer initially shall determine all claims, disputes and other matters in question between the Contractor and the Owner relating to execution or progress of the work or interpretation of the Contract Documents. The Engineer's decision shall be rendered in gencond.mst/spec master GC - writing within a reasonable time, which shall not be construed to be less than ten (10) days. 2.05 Objections In the event the Engineer renders any decision which, in the opinion of either party hereto, is not in accordance with the meaning and intent of this contract, either party may file with the Engineer within thirty (30) days his written objection to the decision, and by such action may reserve the right to submit the question so raised to litigation as hereinafter provided. 2.06 Lines and Grades Unless otherwise specified, all lines and grades shall be furnished by the Engineer or his representative. Whenever necessary, construction work shall be suspended to permit performance of this work, but such suspension will be as brief as practicable and the Contractor shall be allowed no extra compensation therefor. The Contractor shall give the Engineer reasonable notice of the time and place where lines and grades will be needed. All stakes, marks, etc., shall be carefully preserved by the Contractor, and in case of careless destruction or removal by him or his employees, such stakes, marks, etc., shall be replaced at the Contractor's expense. 2.07 Contractor's Duty and Superintendence The Contractor shall give adequate attention to the faithful prosecution and completion of this contract and shall keep on the work, during its progress, a competent English - speaking Superintendent and any necessary assistants to supervise and direct the work. The Superintendent shall represent the Contractor in his absence and all directions given to him shall be as binding as if given to the Contractor. The Contractor is and at all times shall remain an independent contractor, solely responsible for the manner and method of completing his work under this contract, with full power and authority to select the means, method and manner of performing such work, so long as such methods do not adversely affect the completed improvements, the Owner and the Engineer being interested only in the result obtained and conformity of such completed improvements to the plans, specifications and contract. Likewise, the Contractor shall be solely responsible for the safety of himself, his employees and other persons, as well as for the protection and safety of the improvements being erected and the property of himself or any other person, as a result of his operations hereunder. Engineering construction drawings and specifications, as well as any additional information concerning the work to be performed passing from or through the Engineer, shall not be interpreted as requiring or allowing the Contractor to deviate from the plans and specifications; the intent of such drawings, specifications and any other such information being to define with specificity the agreement of the parties as to the work the Contractor is to perform. The Contractor shall be fully and completely liable, at his own expense, for gencond.msdspec master GC -7 design, construction, installation, and use or non -use of all items and methods incident to performance of the contract, and for all loss, damage or injury incident thereto, either to person or property, including, without limitation, the adequacy of all temporary supports, shoring, bracing, scaffolding, machinery or equipment, safety precautions or devices, and similar items or devices used by him during construction. Any review of work in process, or any visit or observation during construction, or any clarification of plans and specifications, by the Engineer or the Owner, or any agent, employee, or representative of either of them, whether through personal observation on the project site or by means of approval of shop drawings for temporary construction or construction processes, or by other means or methods, is agreed by the Contractor to be for the purpose of observing the extent and nature of work completed or being performed, as measured against the drawings and specifications constituting the contract, or for the purpose of enabling the Contractor to more fully understand the plans and specifications so that the completed construction work will conform thereto, and shall in no way relieve the Contractor from full and complete responsibility for the proper performance of his work on the project, including but not limited to the propriety of means and methods of the Contractor in performing said contract, and the adequacy of any designs, plans or other facilities for accomplishing such performance. Deviation by the Contractor from plans and specifications that may have been in evidence during any such visitation or observation by the Engineer, or any of his representatives, whether called to the Contractor's attention or not, shall in no way relieve the Contractor from his responsibility to complete all work in accordance with said plans and specifications. 2.08 Contractor's Understanding It is understood and agreed that the Contractor has, by careful examination, satisfied himself as to the nature and location of the work, the conformation of the ground, the character, quality and quantity of the materials to be encountered, the character of equipment and facilities needed preliminary to and during the prosecution of the work, the general and local conditions, and all other matters which can in any way affect the work under this contract. The Contractor agrees that he will make no claim against the Owner or the Engineer if, in the prosecution of the work, he finds that the actual site or subsurface conditions encountered do not conform to those indicated by excavation, test excavation, test procedures, borings, explorations or other subsurface excavations. No verbal agreement or conversation with any officer, agent or employee of the Owner or the Engineer either before or after the execution of this contract, shall affect or modify any of the terms or obligations herein contained. 2.09 Character of Workers The Contractor agrees to employ only orderly and competent workers, skillful in the performance of the type of work required under this contract, to do the work; and agrees that whenever the Engineer shall inform him in writing that any workers on the work are, in his gencond.mstlspec master GC -8 opinion, incompetent, unfaithful or disorderly, or refuse instructions from the Engineer in the absence of the Superintendent, such worker shall be discharged from the work and shall not again be employed on the work without the Engineer's written consent. No illegal alien may be employed by any Contractor for work on this project, and a penalty of $500.00 per day will be assessed for each day and for each illegal alien who works for the Contractor at this project. 2.10 Contractor's Buildings The building of structures for housing workers, or the erection of tents or other forms of protection, will be permitted only at such places as the Engineer shall direct, and the sanitary conditions of the grounds in or about such structures shall at all times be maintained in a manner satisfactory to the Engineer. 2.11 Sanitation Necessary sanitary conveniences for the use of laborers on the work, properly secluded from public observation, shall be constructed and maintained by the Contractor in such manner and at such points as shall be approved by the Engineer, and their use shall be strictly enforced. 2.12 Shop Drawings The Contractor shall submit to the Engineer, with such promptness as to cause no delay in his own work or in that of any other Contractor, four (4) checked copies, unless otherwise specified, of all shop and/or setting drawings and schedules required for the work of the various trades, and the Engineer shall pass upon them with reasonable promptness, making desired corrections. The Contractor shall make any corrections required by the Engineer, file with him two (2) corrected copies and furnish such other copies as may be needed. The Engineer's review of such drawings or schedules shall not relieve the Contractor from responsibility for deviations from drawings or specifications, unless he has in writing called the Engineer's attention to such deviations at the time of submission, nor shall it relieve him from responsibility for errors of any sort in shop drawings or schedules. It shall be the Contractor's responsibility to fully and completely review all shop drawings to ascertain their effect on his ability to perform the required contract work in accordance with the plans and specifications and within the contract time. Such review by the Engineer shall be for the sole purpose of determining the general conformity of said shop drawings or schedules to result in finished improvements in conformity with the plans and specifications, and shall not relieve the Contractor of his duty as an independent contractor as previously set forth, it being expressly understood and agreed that the Engineer does not assume any duty to pass upon the propriety or adequacy of such drawings or schedules, or any means or methods reflected thereby, in relation to the safety gencond.mstlspec master GC -9 of either person or property during the Contractor's performance hereunder. 2.13 Preliminary Approval The Engineer shall not have the power to waive the obligations of this contract for the furnishing by the Contractor of good material, and of his performing good work as herein described, and in full accordance with the plans and specifications. No failure or omission of the Engineer to discover, object to or condemn any defective work or material shall release the Contractor from the obligations to fully and properly perform the contract, including without limitation, the obligation to at once tear out, remove and properly replace any defective work or material at any time prior to final acceptance upon the discovery of said defective work or material; provided, however, that the Engineer shall, upon request of the Contractor, inspect and accept or reject any material furnished, and in the event the material has been once accepted by the Engineer, such acceptance shall be binding on the Owner unless it can be clearly shown that such material furnished does not meet the specifications for this work. Any questioned work may be ordered taken up or removed for re- examination by the Engineer, prior to final acceptance, and if found not in accordance with the plans and/or specifications for said work, all expense of removing, re- examination and replacement shall be bome by the Contractor. Otherwise, the expense thus incurred shall be allowed as Extra Work and shall be paid for by the Owner; provided that, where inspection or approval is specifically required by the specifications prior to performance of certain work, should the Contractor proceed with such work without requesting prior inspection or approval he shall bear all expense of taking up, removing, and replacing this work if so directed by the Engineer. 2.14 Defects and Their Remedies It is further agreed that if the work or any part thereof, or any material brought on the site of the work for use in the work or selected for the same, shall be deemed by the Engineer as unsuitable or not in conformity with the plans, specifications, or the intent thereof, the Contractor shall, after receipt of written notice thereof from the Engineer, forthwith remove such material and rebuild or otherwise remedy such work so that it shall be in full accordance with this contract. 2.15 Changes and Alterations The Contractor further agrees that the Owner may make such changes and alterations as the Owner may see fit in the line, grade, form, dimensions, plans or materials for the work herein contemplated, or any part thereof, either before or after the beginning of the gencond.mstlspec master GC - construction, without affecting the validity of this contract and the accompanying performance and payment Bonds. If such changes or alterations diminish the quantity of the work to be done, they shall not constitute the basis for a claim for damages or anticipated profits on the work that may be dispensed with, except as provided for unit price items under Section 5 "Measurement and Payment ". If the amount of work is increased, and the work can fairly be classified under the specifications, such increase shall be paid for according to the quantity actually done and at the unit price, if any, established for such work under this contract, except as provided for unit price items under Section 5 "Measurement and Payment ". Otherwise, such additional work shall be paid for as provided under Extra Work. In the event the Owner makes such changes or alterations as shall make useless any work already done or material already furnished or used in said work, then the Owner shall compensate the Contractor for any material or labor so used, and for any actual loss occasioned by such change, due to actual expense incurred in preparation for the work as originally planned. 2.16 Inspectors The Engineer may provide one (or more) field inspectors at the work site for the limited purpose of observing the work in progress and reporting back to the Engineer on the extent, nature, manner and performance of the work so that the Engineer may more effectively perform his duties hereunder. Such inspectors may also communicate between the Engineer and the Contractor their respective reports, opinions, questions, answers and clarifications conceming the plans, specifications and work but shall not be deemed the agent of the Contractor for all purposes in communicating such matters. Such inspectors may confer with the Contractor or the Contractor's Superintendent concerning the prosecution of the work and its conformity with the plans and specifications but shall never be, in whole or part, responsible for or charged with, nor shall he assume any authority or responsibility for the means, methods or manner of completing the work or of the superintendence of the work or of the Contractor's employees. It is expressly understood and agreed that any such inspector is not authorized by the Engineer or the Owner to independently act for either or answer on behalf of either, any inquiries of the Contractor concerning the plans, specifications or work. No inspector's opinion, advice, interpretation of the plans or specifications of this contract, apparent or express approval of the means or methods or manner of the Contractor's performance of work in progress or completed, or discovery or failure to discover or object to defective work of materials shall release the Contractor from his duty to complete all work in strict accordance with the plans and specifications or stop the Owner or the Engineer from requiring that all work be fully and properly performed including, if necessary, removal of defective or otherwise unacceptable work and the re -doing of such work. gencond.mstlspec master GC -11 3. General Obligations and Responsibilities 3.01 Keeping of Plans and Specifications Accessible The Engineer shall furnish the Contractor with an adequate and reasonable number of copies of all plans and specifications without expense to him and the Contractor shall keep one (1) copy of the same constantly accessible on the work, with the latest revisions noted thereon. 3.02 Ownership of Drawings All drawings, specifications and copies thereof furnished by the Engineer shall not be reused on other work, and, with the exception of the signed contract sets, are to be returned to him on request, at the completion of the work. All models are the property of the Owner. 3.03 Adequacy of Design It is understood that the Owner believes it has employed competent engineers and designers. It is therefore agreed that the Owner shall be responsible for the adequacy of the design, sufficiency of the Contract Documents, the safety of the structure and the practicability of the operations of the completed project provided that the Contractor has complied with the requirements of the said Contract Documents, all approved modifications thereof, and additions and alterations thereto approved in writing by the Owner. The burden of proof of such compliance shall be upon the Contractor to show that he has complied with the said requirements of the Contract Documents, approved modifications thereof, and all approved additions and alterations thereto. 3.04 Right of Entry The Owner reserves the right to enter the property or location at which the works herein contracted for are to be constructed or installed, by such agent or agents as he may elect, for the purpose of inspecting the work or for the purpose of constructing or installing such collateral work as the Owner may desire. 3.05 Collateral Contracts The Owner agrees to provide, by separate contract or otherwise, all labor and material essential to the completion of the work specifically excluded from this contract, in such manner so as not to unreasonably delay the progress of the work or damage the Contractor, except where such delays are specifically mentioned elsewhere in the Contract Documents. The Owner will attempt to coordinate the collateral work of utility companies regulated by City franchises, but the City shall not be responsible for delays or other damages to the gencond.mst/spec master GC - Contractor which may result from their acts or omissions. 3.06 Discrepancies and Omissions The Contractor shall provide written notice to the Engineer of any omissions or discrepancies found in the contract. It is further agreed that it is the intent of this contract that all work must be done and all material must be furnished in accordance with generally accepted practices for construction. In the event of any discrepancies between the separate Contract Documents, the priority of interpretation defined under "Contract Documents" shall govern. In the event that there is still any doubt as to the meaning and intent of any portion of the contract, specifications or drawings, the Engineer shall define what is intended to apply to the work. 3.07 Equipment, Materials and Construction Plant The Contractor shall be responsible for the care, preservation, conservation, and protection of all materials, supplies, machinery, equipment, tools, apparatus, accessories, facilities, all means of construction, and any and all parts of the work, whether the Contractor has been paid, partially paid, or not paid for such work, until the entire work is completed and accepted. 3.08 Damages In the event the Contractor is damaged in the course of completion of the work by the act, negligence, omission, mistake or default of the Owner or the Engineer, thereby causing loss to the Contractor, the Owner agrees that he will reimburse the Contractor for such Toss. In the event the Owner is damaged in the course of the work by the act, negligence, omission, mistake or default of the Contractor, or should the Contractor unreasonably delay the progress of the work being done by others on the job so as to cause loss for which the Owner becomes liable, then the Contractor shall reimburse the Owner for such loss. 3.09 Protection Against Accident to Employees and the Public The Contractor shall at all times exercise reasonable precautions for the safety of employees and others on or near the work and shall comply with all applicable provisions of federal, state, and municipal safety laws and building and construction codes. All machinery and equipment and other physical hazards shall be guarded in accordance with the "Manual of Accident Prevention in Construction" of the Associated General Contractors of America, except where incompatible with federal, state, or municipal laws or regulations. The Contractor shall provide such machinery guards, safe walkways, ladders, bridges, gangplanks, and other safety devices. The safety precautions actually taken and their adequacy shall be the sole responsibility of the Contractor, acting at his discretion as an independent contractor. gencond.mst/spec master GC -13 In the event there is an accident involving injury to any individual on or near the work, the Contractor shall immediately notify the Owner and the Engineer of the event and shall be responsible for recording the location of the event and the circumstances surrounding the event through photographs, interviewing witnesses, obtaining of medical reports and other documentation that defines the event. Copies of such documentation shall be provided to the Owner and the Engineer for their records. 3.10 Performance and Payment Bonds Unless otherwise specified, it is further agreed by the parties to the contract that the Contractor will execute separate performance and payment bonds, each in the sum of one hundred (100 %) percent of the total contract price, on standard forms for this purpose, guaranteeing faithful performance of the work and the fulfillment of any guarantee required, and further guaranteeing payment to all persons supplying labor and materials or furnishing him any equipment in the execution of the contract. If the contract price is $25,000.00 or less, no payment or performance bond shall be required. It is agreed that the contract shall not be in effect until such performance and payment bonds are fumished and approved by the Owner. Unless otherwise specified, the cost of the premium for the performance and payment bonds shall be included in the price bid by the Contractor for the work under this contract, and no extra payment for such bonds will be made by the Owner. Unless otherwise approved in writing by the Owner, the surety company underwriting the bonds shall be licensed to write such bonds in the State of Texas. 3.11 Losses from Natural Causes Unless otherwise specified, all loss or damage to the Contractor arising out of the nature of the work to be done, or from the action of the elements, or from any unforeseen circumstance in the prosecution of the same, or from unusual obstructions or difficulties which may be encountered in the prosecution of the work, shall be sustained and borne by the Contractor at his own cost and expense. 3.12 Protection of Adjoining Property The said Contractor shall take proper means to protect the adjacent or adjoining property or properties, in any way encountered, which might be injured or seriously affected by any process of construction to be undertaken under this agreement, from any damage or injury by reason of said process of construction; and he shall be liable for any and all claims for such damage on account of his failure to fully protect all adjoining property. The Contractor agrees to indemnify, save and hold harmless the Owner and the Engineer against any claim or claims for damages due to any injury to any adjacent or adjoining property, arising or gencond.mst/spec master GC -14 growing out of the performance of the contract regardless of whether or not it is caused in part by a party indemnified hereunder, but any such indemnity shall not apply to any claim of any kind arising solely out of the existence or character of the work. 3.13 Protection Against Claims of Subcontractors, Laborers, Materialmen and Furnishers of Machinery, Equipment and Supplies The Contractor agrees that he will indemnify and save the Owner and the Engineer harmless from all claims growing out the lawful demands of Subcontractors, laborers, workers, mechanics, materialmen and furnishers of machinery and parts thereof, equipment, power tools, and all supplies, including commissary, incurred in the furtherance of the performance of this contract. When so desired by the Owner, the Contractor shall furnish satisfactory evidence that all obligations of the nature hereinabove designated have been paid, discharged or waived. If the Contractor fails to do so, then the Owner may either pay directly any unpaid bills of which the Owner has written notice, or may withhold from the Contractor's unpaid compensation a sum of money deemed reasonably sufficient to liquidate any and all such lawful claims. When satisfactory evidence is furnished that all liabilities have been fully discharged, payments to the Contractor shall be resumed in full in accordance with the terms of this contract, but in no event shall the provisions of this sentence be construed to impose any obligation upon the Owner by either the Contractor or his surety. 3.14 Protection Against Royalties or Patented Invention The Contractor shall pay all royalties and license fees, and shall provide for the use of any design, device, material or process covered by letter patent or copyright by suitable legal agreement with the patentee or owner. The Contractor shall defend all suits or claims for infringement of any patent or copyright rights and shall indemnify and save the Owner and the Engineer harmless from any loss on account thereof, except that the Owner shall defend all such suits and claims and shall be responsible for all such loss when a particular design, device, material or process or the product of a particular manufacturer or manufacturers is specified or required by the Owner, provided, however, if choice of altemate design, device, material or process is allowed to the Contractor, then the Contractor shall indemnify and save the Owner harmless form any loss on account thereof. If the material or process specified or required by the Owner is known by the Contractor to be an infringement, the Contractor shall be responsible for such loss unless he promptly gives such information to the Owner. 3.15 Laws and Ordinances The Contractor shall at all times observe and comply with all federal, state and local laws, ordinance and regulations, which in any manner affect the contract or the work, and shall indemnify and save harmless the Owner and the Engineer against any claim arising from the violation of any such laws, ordinances, and regulations whether by the Contractor or his employees, except where such violations are called for by the provisions of the gencond.mstispec master GC -15 Contract Documents. If the Contractor observes that the plans and specifications are at variance therewith, he shall promptly notify the Engineer in writing, and any necessary changes shall be prepared as provided in the contract for changes in the work. If the Contractor performs any work knowing it to be contrary to such laws, ordinances, rules and regulations, and without such notice to the Engineer, he shall bear all costs arising therefrom. In case the Owner is a body politic and corporate, the law from which it derives its powers, insofar as the same regulates the objects for which, or the manner in which, or the conditions under which the Owner may enter into contract, shall be controlling and shall be considered as part of this contract to the same effect as though embodied herein. 3.16 Assignment and Subletting The Contractor further agrees that he will retain personal control and will give his personal attention to the fulfillment of this contract and that he will not assign by Power of Attorney or otherwise, or sublet said contract without the written consent of the Engineer, and that no part or feature of the work will be sublet to anyone objectionable to the Engineer or the Owner. The Contractor further agrees that the subletting of any portion or feature of the work, or materials required in the performance of this contract, shall not relieve the Contractor from his full obligations to the Owner as provided by this agreement. 3.17 Indemnification The Contractor shall defend, indemnify and hold harmless the Owner and the Engineer and their respective officers, agents and employees, from and against all damages, claims, losses, demands, suits, judgements and costs, including reasonable attorneys' fees and expenses, arising out of or resulting from the performance of the work, provided that any such damage, claim, loss, demand, suit, judgment, cost or expense: 1. is attributable to bodily injury, sickness, disease or death of any person including Contractor's employees and any Subcontractor's employees and any Sub - subcontractor's employees, or to injury to or destruction of tangible property including Contractor's property (other than the work itself) and the property of any Subcontractor of Sub - subcontractor including the loss of use resulting therefrom; and, 2. is caused in whole or in part by any intentional or negligent act or omission of the Contractor, any Subcontractor, any Sub - subcontractor or anyone directly or indirectly employed by any one of them or anyone for whose acts any of them may be liable, regardless of whether or not it is caused in part by a party indemnified hereunder. gencond.mst/spec master GC -16 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 The obligation of the Contractor under this paragraph shall not extend to the liability of the Engineer, his agents or employees arising out of the preparation of maps, plans, reports, surveys, change orders, designs or specifications, or the approval of maps, plans, reports, surveys, change orders, designs or specifications or the issuance of or the failure to give directions or instructions by the Engineer, his agents or employees, provided such is the sole cause of the injury or damage. In any and all claims against the Owner or the Engineer or any of their agents or employees by any employee of the Contractor, any Subcontractor, any Sub - subcontractor, anyone directly or indirectly employed by any of them, or anyone for whose acts any of them may be liable, the indemnification obligation under Paragraph 3.17 shall not be limited in any way by any limitation on the amount or type of damages, compensation or benefits payable by or for the Contractor or any Subcontractor or Sub - subcontractor under workers' compensation acts, disability benefit acts or other employee benefit acts. 3.18 Insurance The Contractor shall carry insurance as follows for the duration of this contract. A. Statutory Workmen's Compensation. Definitions: gencond.mst/spec master Certificate of coverage ( "certificate ") - a copy of a certificate of insurance, a certificate of authority to self -insure issued by the Texas Workers' Compensation Commission, or a coverage agreement (TWCC -81, TWCC -82, TWCC -83, or TWCC -84), showing statutory workers' compensation insurance coverage for the person's or entity's employees providing services on a project, for the duration of the project. Duration of the project - includes the time from the beginning of the work on the project until the contractor's /person's work on the project has been completed and accepted by the governmental entity. Persons providing services on the project ( "subcontractor" in § 406.096) - includes all persons or entities performing all or part of the services the Contractor has undertaken to perform on the project, regardless of whether that person contracted directly with the Contractor and regardless of whether that person has employees. This includes, without limitation, independent contractors, subcontractors, leasing companies, motor carriers, owner- operators, employees of any such entity, or employees of any entity which furnishes persons to provide services on the project. "Services" include, without limitation, providing, hauling, or delivering equipment or materials, or providing labor, transportation, or other service related to a project. "Services" does not include activities unrelated to the project, such as food/beverage GC -17 gencond.mst/spec master vendors, office supply deliveries, and delivery of portable toilets. The Contractor shall provide coverage, based on proper reporting of classification codes and payroll amounts and filing of any coverage agreem0nts, that meets the statutory requirements of Texas Labor Code, Section 401.011(44), for all employees of the Contractor providing services on the project, for the duration of the project. This coverage shall include the following terms: (a) Employer's Liability limits of $100,000.00 for each accident is required. (b) (c) Texas must appear in Item 3A of the Worker's Compensation coverage or Item 3C must contain the following: "As States except those listed in 3A and the States of NV, ND, OH, WA, WV, and WY The Contractor must provide a certificate of coverage to the governmental entity prior to being awarded the contract. If the coverage period shown on the Contractor's current certificate of coverage ends during the duration of the project, the Contractor must, prior to the end of the coverage period, file a new certificate of coverage with the governmental entity showing that coverage has been extended. The Contractor shall obtain from each person providing services on a project, and provide to the govemmental entity: (a) a certificate of coverage, prior to that person beginning work on the project, so the govemmental entity will have on file certificates of coverage showing coverage for all persons providing services on the project; and no later than seven (7) calendar days after receipt by the Contractor, a new certificate of coverage showing extension of coverage, if the coverage period shown on the current certificate of coverage ends during the duration of the project. The Contractor shall retain all required certificates of coverage for the duration of the project and for one year thereafter. (b) "Texas Waiver of Our Right to Recover From Others" Endorsement WC 42 03 04 shall be included in this policy. GC -18 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 The Contractor shall notify the governmental entity in writing by certified mail or personal delivery, within ten (10) calendar days after the Contractor knew or should have known of any change that materially affects the provision of coverage of any person providing services on the project. The Contractor shall post on each project site a notice, in the text, form and manner prescribed by the Texas Workers' Compensation Commission, informing all persons providing services on the project that they are required to be covered, and stating how a person may verify coverage and report lack of coverage. The Contractor shall contractually require each person with whom it contracts to provide services on the project to: (a) provide coverage, based on proper reporting of classification codes and payroll amounts of filing of any coverage agreements, that meets the statutory requirements of Texas Labor Code, Section 401.011(44), for all of its employees providing services on the project, for the duration of the project; gencond.mstispec master (b) provide to the Contractor, prior to that person beginning work on the project, a certificate of coverage showing that coverage is being provided for all employees of the person providing services on the project, for the duration of the project; (c) provide the Contractor, prior to the end of the coverage period, a new certificate of coverage showing extension of coverage, if the coverage period shown on the current certificate of coverage ends during the duration of the project; (d) obtain from each other person with whom it contracts, and provide to the Contractor: (1) a certificate of coverage, prior to the other person beginning work on the project; and (2) a new certificate of coverage showing extension of coverage, prior to the end of the coverage period, if the coverage period shown on the current certificate of coverage ends during the duration of the project; (e) retain all required certificates of coverage on file for the duration of the project and for one year thereafter; (f) notify the governmental entity in writing by certified mail or personal delivery, within ten (10) calendar days after the person knew or should have known of any change that materially affects the GC -19 contractually require each person with whom it contracts to perform as required by paragraphs (a) - (g), with the certificates of coverage to be provided to the person for whom they are providing services. By signing this contract, or providing or causing to be provided a certificate of coverage, the Contractor is representing to the governmental entity that all employees of the Contractor who will provide services on the project will be covered by workers' compensation coverage for the duration of the project, that the coverage will be based on proper reporting of classification codes and payroll amounts, and that all coverage agreements will be filed with the appropriate insurance carrier or, in the case of a self - insured, with the Commission's Division of Self- Insurance Regulation. Providing false or misleading information may subject the Contractor to administrative penalties, criminal penalties, civil penalties, and/or other civil actions. The Contractor's failure to comply with any of these provisions is a breach of contract by the contractor that entitles the governmental entity to declare the contract void if the Contractor does not remedy the breach within ten (10) calendar days after the receipt of notice of breach from the governmental entity. B. Comprehensive General Liability Insurance with minimum Bodily Injury limits of $300,000 for each occurrence including like coverage for acts and omissions of Subcontractors and contractual liability coverage. C. Property Damage Insurance with minimum limits of $50,000 for each occurrence including like coverage for acts and omissions of Subcontractors and contractual liability coverage. D. Automobile Liability Insurance for all owned, non - owned, and hired vehicles with minimum limits for Bodily Injury of $100,000 for each person and $300,000 for each occurrence and Property Damage minimum limits of $50,000 for each occurrence. Contractor shall require Subcontractors to provide Automobile Liability Insurance with same minimum limits. (g) The Contractor shall not commence work at the site under this contract until he has obtained all required insurance and until such insurance has been approved by the Owner and the Engineer. The Contractor shall not allow any Subcontractors to commence work until all insurance required has been obtained and approved. Approval of the insurance by the Owner and the Engineer shall not relieve or decrease the liability of the Contractor hereunder. gencond.mstispec master GC - provision of coverage of any person providing services on the project; and 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 The required insurance must be written by a company licensed to do business in Texas at the time the policy is issued. In addition, the company must be acceptable to the Owner and all insurance (other than workers' compensation) shall be endorsed to include the Owner as an additional insured thereunder. The Contractor shall not cause any insurance to be cancelled nor permit any insurance to lapse. All insurance certificates shall include a clause to the effect that the policy shall not be cancelled or reduced, restricted or limited until ten (10) days after the Owner has received written notice as evidenced by return receipt of registered or certified letter. Certificates of insurance shall contain transcripts from the proper office of the insurer, evidencing in particular those insured, the extent of the insurance, the location and the operations to which the insurance applies, the expiration date, and the above - mentioned notice of cancellation clause. 3.19 Final Clean - up Upon the completion of the work and before acceptance and final payment will be made, the Contractor shall clean and remove from the site of the work all surplus and discarded materials, temporary structures and debris of every kind. He shall leave the site of the work in a neat and orderly condition at least equal to that which originally existed. Surplus and waste materials removed from the site of the work shall be disposed of at locations satisfactory to the Engineer. In the event the Contractor fails or refuses to clean and remove surplus materials and debris as above provided, the Owner or the Engineer may do so, or cause same to be done, at the Contractor's expense, and the reasonable cost thereof shall be deducted from the final payment. 3.20 Guarantee Against Defective Work The Contractor warrants the materials and workmanship and that the work is in conformance with the plans and specifications included in this contract for a period of one year from the date of acceptance of the project. Said warranty binds the Contractor to correct any work that does not conform with such plans and specifications or any defects in workmanship or materials furnished under this contract which may be discovered within the said one year period. The Contractor shall at his own expense correct such defect within thirty (30) days after receiving written notice of such defect from the Owner or the Engineer by repairing same to the condition called for in the Contract Documents and plans and specifications. Should the Contractor fail or refuse to repair such defect within the said thirty (30) day period or to provide acceptable assurances that such repair work will be completed within a reasonable time thereafter, the Owner may repair or cause to be repaired any such defect at the Contractor's expense. gencond.mst'spec master GC -21 1 1 1 1 1 1 1 1 1 1 1 �1 1 1 i 1 1 1 3.21 Testing of Materials Unless otherwise specified, testing of all materials to be incorporated into the project will be as directed by the Engineer at the expense of the Owner. All retesting for work rejected on the basis of test results will be at the expense of the Contractor and the extent of the retesting shall be determined by the Engineer. The Engineer may require additional testing for failing tests and may require two (2) passing retests before acceptance will be made by the Owner. The testing laboratory will be designated by the Owner. All materials to be incorporated into the project must meet the requirements of these specifications. For manufactured materials such as reinforcing steel, expansion joint materials, concrete pipe, cement, miscellaneous steel, cast iron materials, etc., the Contractor will be required to furnish a manufacturer's certificate stating that the material meets the requirements specified for this project. 3.22 Wage Rates (Information From Chapter 2258 Texas Government Code Title 10) 2288.021. Duty of Government Entity to Pay Prevailing Wage Rates a. The state or any political subdivision of the state shall pay a worker employed by it or on behalf of it: (1) not less than the general prevailing rate of per diem wages for work of a similar character in the locality in which the work is performed; and (2) not less than the general prevailing rate of per diem wages for legal holiday and overtime work. b. Subsection (a) does not apply to maintenance work. c. A worker is employed on a public work for the purposes of this section if the worker is employed by a contractor or subcontractor in the execution of a contract for the public work with the state, a political subdivision of the state, or any officer or public body of the state or a political subdivision of the state. 2258.023. Prevailing Wage Rates to be Paid by Contractor and Subcontractor; Penalty a. The contractor who is awarded a contract by a public body or a subcontractor of the contractor shall pay not less than the rates determined under Section 2258.022 to a worker employed by it in the execution of the contract. b. A contractor or subcontractor who violates this section shall pay to the state or a political subdivision of the state on whose behalf the contract is made, $60 for each worker employed for each calendar day or part of the day that the worker is paid less than the wage rates stipulated in the contract. A public body awarding a contract shall specify this penalty in the contract. c. A contractor or subcontractor does not violate this section if a public body awarding a contract does not determine the prevailing wage rates, and specify the rates in the gencand.mstlspec master GC -22 contract as provided by Section 2258.022. d. The public body shall use any money collected under this section to offset the costs incurred in the administration of this chapter. e. A municipality is entitled to collect a penalty under this section only if the municipality has a population of more than 10,000. 2258.051. Duty of Public Body to Hear Complaints and Withhold Payment A public body awarding a contract, and an agent or officer of the public body, shall: 1. take cognizance of complaints of all violations of this chapter committed in the execution of the contract; and 2. withhold money forfeited or required to be withheld under this Chapter from the payments to the contractor under the contract, except that, the public body may not withhold money from other than the final payment without determination by the public body that there is good cause to believe that the contractor has violated this chapter. 1997 Applicable wage rates are shown in Section 06 WAGE RATES of the SPECIAL CONDITIONS. 4. Prosecution and Progress 4.01 Time and Order of Completion It is the meaning and intent of this contract, unless otherwise herein specifically provided, that the Contractor shall be allowed to prosecute his work at such times and seasons, in such order of precedence, and in such manner as shall be most conducive to economy of construction; provided, however, that the order and the time of prosecution shall be such that the work shall be substantially completed as a whole and in part, in accordance with this contract, the plans and specifications, and within the time of completion designated in the proposal: provided, also, that when the Owner is having other work done, either by contract or by his own force, the Engineer may direct the time and manner of constructing the work done under this contract, so that conflict will be avoided and the construction of the various works being done for the Owner shall be harmonized. The Contractor shall submit, at such times as may reasonably be requested by the Engineer, schedules which shall show the order in which the Contractor proposes to carry on the Work, with dates at which the Contractor will start the several parts of the work, and estimated dates of completion of the several parts. 4.02 Extension of Time gencond.mstispec master GC -23 WR1001 July Should the Contractor be delayed in the completion of the work by any act or neglect of the Owner or the Engineer, or of any employee of either, or by other contractors employed by the Owner, or by changes ordered in the work, or by strikes, lockouts, fires, and unusual delays by common carriers, or unavoidable cause or causes beyond the Contractor's control, or by any cause which the Engineer shall decide justifies the delay, then an extension of time shall be allowed for completing the work, sufficient to compensate for the delay, the amount of the extension to be determined by the Engineer; provided, however, that the Contractor shall give the Engineer prompt notice in writing of the cause of such delay. Adverse weather conditions will not be justification for extension of time on "Calendar Days" contracts. 4.03 Hindrances and Delays No claims shall be made by the Contractor for damages resulting from hindrances or delays from any cause (except where the work is stopped by order of and for the convenience of the Owner) during the progress of any portion of the work embraced in this contract. In case said work shall be stopped by the act of the Owner, then such expense as in the judgment of the Engineer is caused by such stoppage of said work shall be paid by the Owner to the Contractor. 5. Measurement and Payment 5.01 Quantities and Measurements No extra or customary measurements of any kind will be allowed, but the actual measured and/or computed length, area, solid contents, number and weight only shall be considered, unless otherwise specifically provided. 5.02 Estimated Quantities This agreement, including the specifications, plans and estimate, is intended to show clearly all work to be done and material to be furnished hereunder. Where the estimated quantities are shown for the various classes of work to be done and material to be furnished under this contract, they are approximate and are to be used only as a basis for estimating the probable cost of the work and for comparing the proposals offered for the work. It is understood and agreed that the actual amount of work to be done and material to be furnished under this contract may differ somewhat from these estimates, and that where the basis for payment under this contract is the unit price method, payment shall be for the actual amount of such work done and material furnished. Where payment is based on the unit price method, the Contractor agrees that he will make no claim for damages, anticipated profits or otherwise on account of any differences which may be found between the quantities of work actually done, the material actually furnished under gencond.mst/spec master GC -24 this contract and the estimated quantities contemplated and contained in the proposal; provided, however, that in case the actual quantity of any major item should become as much as twenty percent (20 %) more than, or twenty percent (20 %) less than the estimated or contemplated quantity for such items, then either party to this agreement, upon demand, shall be entitled to revised consideration upon the portion of the work above or below twenty percent (20 %) of the estimated quantity. A "Major Item" shall be construed to be any individual bid item incurred in the proposal that has a total cost equal to or greater that five percent (5 %) of the total contract cost, computed on the basis of the proposal quantities and the contract unit prices. Any revised consideration is to be determined by agreement between the parties, otherwise by the terms of this agreement, as provided under "Extra Work ". 5.03 Price of Work In consideration of the furnishing of all the necessary labor, equipment and material, and the completion of all work by the Contractor, and on the completion of all work and on the delivery of all material embraced in this contract in full conformity with the specifications and stipulations herein contained, the Owner agrees to pay the Contractor the prices set forth in the proposal hereto attached, which has been made a part of this contract. The Contractor hereby agrees to receive such prices in full for furnishing all material and all labor required for the aforesaid work, also for all expense incurred by him, and for well and truly performing the same and the whole thereof in the manner and according to this agreement. 5.04 Partial Payments On or before the first day of each month, the Contractor shall submit to the Engineer a statement showing the total value of the work performed up to and including the 25th day of the preceding month. The statement shall also include the value of all sound materials delivered on the job site and to be included in the work and all partially completed work whether bid as a lump sum or a unit item which in the opinion of the Engineer is acceptable. The Engineer shall examine and approve or modify and approve such statement. The Owner shall then pay the Contractor on or before the 20th day of the current month the total amount of the approved statement, less five percent (5 %) of the amount thereof, which five percent (5 %) shall be retained until final payment, and further less all previous payments and all further sums that may by retained by the Owner under the terms of this agreement. It is understood, however, that in case the whole work be near to completion and some unexpected and unusual delay occurs due to no fault or neglect on the part of the Contractor, then the Owner may, upon written recommendation of the Engineer, pay a reasonable and equitable portion of the retained percentage to the Contractor; or the Contractor, at the Owner's option, may be relieved of the obligation to fully complete the work and, thereupon, the gencond.mst/spec master GC -25 Contractor shall receive payment of the balance due him under the contract subject only to the conditions stated under "Final Payment ". 5.05 Use of Completed Portions The Owner shall have the right to take possession of and use any completed or partially completed portions of the work, notwithstanding the time for completing the entire work or such portions may not have expired. Such taking possession and use shall not be deemed an acceptance of any work not completed in accordance with the Contract Documents. If such prior use increases the cost or delays the work, the Contractor shall be entitled to such extra compensation, extension of time, or both, as the Engineer may determine. The Contractor shall notify the Engineer when, in the Contractor's opinion, the contract is "substantially completed" and when so notifying the Engineer, the Contractor shall furnish to the Engineer in writing a detailed list of unfinished work. The Engineer will review the Contractor's list of unfinished work and will add thereto such items as the Contractor has failed to include. The "substantial completion" of the structure or facility shall not excuse the Contractor from performing all of the work undertaken, whether of a minor or major nature, and thereby completing the structure or facility in accordance with the Contract Documents. 5.06 Final Completion and Acceptance Within ten (10) days after the Contractor has given the Engineer written notice that the work has been completed, or substantially completed, the Engineer and the Owner shall inspect the work and within said time, if the work is found to be completed in accordance with the Contact Documents, the Engineer shall issue to the Owner and the Contractor his Certificate of Completion, and thereupon it shall be the duty of the Owner to issue a Certificate of Acceptance to the Contractor or to advise the Contractor in writing of the reason for non- acceptance. 5.07 Final Payment Upon the issuance of the Certificate of Completion, the Engineer shall proceed to make final measurements and prepare final statement for the value of all work performed and materials furnished under the terms of the agreement and shall certify same to the Owner, who shall pay to the Contractor on or before 35th day after the date of the Certificate of Completion, the balance due the Contractor under the terms of this contract; and said payment shall become due in any event upon said performance by the Contractor. Neither the Certificate of Acceptance nor the final payment, nor any provision in the Contract Documents, shall relieve the Contractor of the obligation for fulfillment of any warranty which may be required. 5.08 Payments Withheld gencond.mst/spec master GC -26 The Owner may, on account of subsequently discovered evidence, withhold or nullify the whole or part of any certificate to such extent as may be necessary to protect himself from loss on account of: a) Defective work not remedied or other obligations hereunder not done. b) Claims filed or reasonable evidence indicating probable filing of claims. c) Failure of the Contractor to make payments properly to Subcontractors or for material or labor. d) Damage to the Owner or another contractor's work, material or equipment. e) Reasonable doubt that the work can be completed for the unpaid balance of the contract amount. f) Reasonable indication that the work will not completed within the contract time. g) Other causes affecting the performance of the contract. When the above grounds are removed or the Contractor provides a surety bond satisfactory to the Owner, which will protect the Owner in the amount withheld, payment shall be made for amounts withheld because of them. 5.09 Delayed Payments Should the Owner fail to make payment to the Contractor of the sum named in any partial or final statement, when payment is due, then the Owner shall pay to the Contractor, in addition to the sum shown as due by such statement, interest thereon at the rate of six percent (6 %) per annum, unless otherwise specified, from date due as provided under "Partial Payments" and "Final Payment," until fully paid, which shall fully liquidate any injury to the Contractor growing out of such delay in payment. It is expressly agreed that delay by the Owner in making payment to the Contractor of the sum named in any partial or final statement shall not constitute a breach of this contract on the part of the Owner nor an abandonment thereof nor shall it to any extent or for any time relieve the Contractor of his obligations to fully and completely perform hereunder. 6. Extra Work and Claims 6.01 Change Orders Without invalidating this agreement, the Owner may at any time or from time to time order gencond.mst/spec master GC -27 additions, deletions or revisions to the work; such changes will be authorized by change order to be prepared by the Engineer for execution by the Owner and the Contractor. The change order shall set forth the basis for any change in contract price, as hereinafter set forth for extra work, and any change in contract time which may result from the change. In the event the Contractor shall refuse to execute a change order which has been prepared by the Engineer and executed by the Owner, the Engineer may in writing instruct the Contractor to proceed with the work as set forth in the change order and the Contractor may make claim against the Owner for extra work involved therein, as hereinafter provided. 6.02 Minor Changes The Engineer may authorize minor changes in the work not inconsistent with the overall intent of the Contract Documents and not involving an increase in contract price. If the Contractor believes that any minor change or alteration authorized by the Engineer involves extra work and entitles him to an increase in the contract price, the Contractor shall make written request to the Engineer for a written field order. In such case, the Contractor by copy of his communication to the Engineer or otherwise in writing shall advise the Owner of his request to the Engineer for a written field order and that work involved may result in an increase in the contract price. Any request by the Contractor for a change in contract price shall be made prior to beginning the work covered by the proposed change. 6.03 Extra Work It is agreed that the basis of compensation to the Contractor for work either added or deleted by a change order or for which a claim for extra work is made shall be determined by the unit prices upon which this contract was bid to the extent such work can be fairly classified within the various work item descriptions and for work items that cannot be so classified by one or more of the following methods: gencond.mst/spec master Method (A) By agreed unit prices; or Method (B) By agreed lump sum; or Method (C) If neither Method (A) nor Method (B) is agreed upon before the extra work is commenced, then the Contractor shall be paid the "actual field cost' of the work, plus fifteen percent (15 %). GC -28 In the event said extra work is performed and paid for under Method (C), then the provisions of this paragraph shall apply and the "actual field cost" is hereby defined to include the cost to the Contractor of all workmen, such as foremen, timekeepers, mechanics and laborers, and materials, supplies, trucks, rentals on machinery and equipment, for the time actually employed or used on such extra work, plus actual equipment, for the time actually employed or used on such extra work, plus actual transportation charges necessarily incurred, together with all power, fuel, lubricants, water and similar operating expenses, also all necessary incidental expenses incurred directly on account of such extra work, including Social Security, Old Age Benefits and other payroll taxes, and a rateable proportion of premiums on performance and payment bonds and maintenance bonds, public liability and property damage and workers' compensation, and all other insurance as may be required by any law or ordinance, or directed or agreed to by the Owner. The Engineer may direct the form in which accounts of the "actual field cost" shall be kept and the records of these accounts shall be made available to the Engineer. The Engineer or the Owner may also specify in writing, before the work commences, the method of doing the work and the type and kind of machinery and equipment to be used; otherwise these matters shall be determined by the Contractor. Unless otherwise agreed upon, the prices for the use of machinery and equipment shall be determined by using one hundred percent (100 %), unless otherwise specified, of the latest schedule of Equipment Ownership Expense adopted by the Associated General Contractors of America. Where practicable the terms and prices for the use of machinery and equipment shall be incorporated in the written extra work order. The fifteen percent (15 %) of the "actual field cost" to be paid the Contractor shall cover and compensate him for his profit, overhead, general superintendence and field office expense, and all other elements of cost and expense not embraced within the "actual field cost" as herein defined, save that where the Contractor's camp or field office must be maintained primarily on account of such extra work; then the cost to maintain and operate the same shall be included in the "actual field cost." No claim for extra work of any kind will be allowed unless ordered in writing by the Engineer. In case any orders or instructions, either oral or written, appear to the Contractor to involve extra work for which he should receive compensation or an adjustment in the construction time, he shall make written request to the Engineer for written order authorizing such extra work. Should a difference of opinion arise as to what does or does not constitute extra work, or as to the payment therefor, and the Engineer insists upon its performance, the Contractor shall proceed with the work after making written request for written order and shall keep an accurate account of the "actual field cost" thereof, as provided under Method (C). The Contractor will thereby preserve the right to submit the matter of payment to mediation or litigation. 6.04 Time of Filing Claims gencond.mst/spec master GC -29 It is further agreed by both parties hereto that all questions of dispute or adjustment presented by the Contractor shall be in writing and filed with the Engineer within thirty (30) days after the Engineer has given any directions, order or instruction to which the Contractor desires to take exception. The Engineer shall reply within thirty (30) days to such written exceptions by the Contractor and render his final decision in writing. In case the Contractor should appeal from the Engineer's decision, any demand for mediation shall be filed with the Engineer and the Owner in writing within ten (10) days after the date of delivery to Contractor of the Engineer's final decision. It is further agreed that final acceptance of the work by the Owner and the acceptance by the Contractor of the final payment shall be a bar to any claims by either party, except claims by Owner for defective work or enforcement of warranties and except as noted otherwise in the Contract Documents. 6.05 Continuing Performance The Contractor shall continue performance of the contract during all disputes or disagreements with the Owner. The production or delivery of goods, the furnishing of services and the construction of projects or facilities shall not be delayed, prejudiced or postponed pending resolution of any disputes or disagreements, except as the Owner may otherwise agree in writing. 7. Abandonment of Contract 7.01 Abandonment by Contractor In case the Contractor should abandon and fail or refuse to resume work within ten (10) days after written notification from the Owner or the Engineer, or if the Contractor fails to comply with the orders of the Engineer when such orders are consistent with the Contract Documents, then and in that case, where performance and payment bonds exist, the sureties on these bonds shall be notified in writing and directed to complete the work, and a copy of said notice shall be delivered to the Contractor. After receiving said notice of abandonment, the Contractor shall not remove from the work any machinery, equipment, tools, materials or supplies then on the job, but the same, together with any materials and equipment under contract for the work, may be held for use on the work by the Owner or the surety on the performance bond, or another contractor in completion of the work; and the Contractor shall not receive any rental or credit therefor (except when used in connection with extra work, where credit shall be allowed as provided for under Section 6 herein), it being understood that the use of such equipment and materials will ultimately reduce the cost to complete the work and be reflected in the final settlement. Where there is no performance bond provided or in case the surety should fail to commence compliance with the notice for completion hereinbefore provided for, within ten (10) days after service of such notice, then the Owner may provide for completion of the work in either of the gencond.mst/spec master GC -30 following elective manners: (2) The Owner, under competitive bids taken after notice published as required by law, may let the contract for the completion of the work under substantially the same terms and conditions which are provided in this contract. In case there is any increase in cost to the Owner under the new contract as compared to what would have been the cost under this contract, such increase shall be charged to the Contractor and the surety shall be and remain bound therefor. However, should the cost to complete any such contract prove to be less than would have been the cost to complete under this contract, the Contractor and/or his surety shall be credited therewith. When the work shall have been substantially completed, the Contractor and his surety shall be so notified and Certificates of Completion and Acceptance, as provided in Paragraph 5.06 hereinabove, shall be issued. A complete itemized statement of the contract accounts, certified by the Engineer as being correct, shall then be prepared and delivered to the Contractor and his surety, whereupon the Contractor and/or his surety, or the Owner as the case may be, shall pay the balance due as reflected by said statement within fifteen (15) days after the date of such Certificate of Completion. In the event the statement of accounts shows that the cost to complete the work is less than that which would have been the cost to the Owner had the work been completed by the Contractor under the terms of this contract, or when the Contractor and/or his surety shall pay the balance shown to be due by them to the Owner, then all machinery, equipment, tools, materials or supplies left on the site of the work shall be turned over to the Contractor and/or his surety. Should the cost to complete the work exceed the contract price, and the Contractor and/or his surety fail to pay the amount due the Owner within the time designated hereinabove, and there remains any machinery, equipment, tools, materials or supplies on the site of the work, notice thereof, together with an itemized list of such equipment and materials, shall be mailed to the gencond.mst/spec master (1) The Owner may thereupon employ such force of men and use such machinery, equipment, tools, materials and supplies as the Owner may deem necessary to complete the work and charge the expense of such labor, machinery, equipment, tools, materials and supplies to the Contractor, and expense so charged shall be deducted and paid by the Owner out of such monies as may be due, or that may thereafter at any time become due to the Contractor under and by virtue of this agreement. In case such expense is less than the sum which would have been payable under this contract if the same had been completed by the Contractor, then the Contractor shall receive the difference. In case such expense is greater than the sum which would have been payable under this contract if the same had been completed by the Contractor, then the Contractor and/or his surety shall pay the amount of such excess to the Owner, or GC -31 Contractor and his surety at the respective addresses designated in this contract; provided, however, that actual written notice given in any manner will satisfy this condition. After mailing, or other giving of such notice, such property shall be held at the risk of the Contractor and his surety subject only to the duty of the Owner to exercise ordinary care to protect such property. After fifteen (15) days from the date of said notice, the Owner may sell such machinery, equipment, tools, materials or supplies and apply the net sum derived from such sale to the credit of the Contractor and his surety. Such sale may be made at either public or private sale, with or without notice, as the Owner may elect. The Owner shall release any machinery, equipment, tools, materials, or supplies, which remain on the work, and belong to persons other than the Contractor or his surety, to their proper owners. The books on all operations provided herein shall be opened to the Contractor and his surety. 7.02 Abandonment by Owner In case the Owner shall fail to comply with the terms of this contract, and should fail to comply with said terms within ten (10) days after written notification by the Contractor, then the Contractor may suspend or wholly abandon the work, and may remove therefrom all machinery, tools and equipment, and all materials on the site of work that have not been included in payments to the Contractor and have not been wrought into the work. Thereupon, the Engineer shall make an estimate of the total amount earned by the Contractor, which estimate shall include the value of all work actually completed by said Contractor (at the prices stated in the attached proposal where unit prices are used), the value of all partially completed work at a fair and equitable price, and the amount of all extra work performed at the prices agreed upon, or provided for by the terms of this contract, and a reasonable sum to cover the cost of any provisions made by the Contractor to carry the whole work to completion and which cannot be utilized. The Engineer shall then make a final statement of the balance due the Contractor by deducting from the above estimate all previous payments by the Owner and all other sums that may be retained by the Owner under the terms of this agreement and shall certify same to the Owner who shall pay to the Contractor on or before thirty (30) days after the date of the notification by the Contractor the balance shown by said final statement as due the Contractor, under the terms of this agreement. 8. Subcontractors 8.01 Award of Subcontracts for Portions of the Work Unless otherwise specified in the Contract Documents or in the Instructions to Bidders, the Contractor, as soon as practicable after the award of the contract, shall furnish to the Engineer in writing for acceptance by the Owner and the Engineer a list of the names of the Subcontractors proposed for the principal portions of the work. The Engineer shall promptly notify the Contractor in writing if either the Owner or the Engineer, after due investigation, has objection to any Subcontractor on such list and does not accept him. Failure of the Owner or the Engineer to make objection promptly to any Subcontractor on the list shall constitute gencond.mstlspec master GC -32 acceptance of such Subcontractor. The Contractor shall not contract with any Subcontractor or any person or organization (including those who are to furnish materials or equipment fabricated to a special design) proposed for portions of the work designated in the Contract Documents or in the Instructions to Bidders or, if none is so designated, with any Subcontractor proposed for the principal portions of the work who has been rejected by the Owner and the Engineer. The Contractor will not be required to contract with any Subcontractor or person or organization against whom he has a reasonable objection. If the Owner or the Engineer refuses to accept any Subcontractor or person or organization on a list submitted by the Contractor in response to the requirements of the Contract Documents or the Instructions to Bidders, the Contractor shall submit an acceptable substitute and the contract amount shall be increased or decreased by the difference in cost occasioned by such substitution and an appropriate change order shall be issued; however, no increase in the contract amount shall be allowed for any such substitution unless the Contractor has acted promptly and responsively in submitting for acceptance any list or lists of names as required by the Contract Documents or the Instructions to Bidders. If the Owner or the Engineer requires a change of any proposed Subcontractor or person or organization previously accepted by them, the contract amount shall be increased or decreased by the difference in cost occasioned by such change and an appropriate change order shall be issued. The Contractor shall not make any substitution for any Subcontractor or person or organization who has been accepted by the Owner and the Engineer, unless the substitution is acceptable to the Owner and the Engineer. 8.02 Subcontractual Relations All work performed for the Contractor by a Subcontractor shall be pursuant to an appropriate written agreement between the Contractor and the Subcontractor (and where appropriate between Subcontractors and Sub - subcontractors) which shall contain provisions that: (1) preserve and protect the rights of the Owner and the Engineer under the contract with respect to the work to be performed under the subcontract so that the subcontracting thereof will not prejudice such rights; (2) require that such work be performed in accordance with the requirements of the Contract Documents; (3) gencond.mst/spec master require submission to the Contractor of the applications for payment under each subcontract to which the Contractor is a party, in reasonable time to GC -33 enable the Contractor to apply for payment in accordance with this contract; (4) require that all claims for additional costs, extensions of time, damages for delays or otherwise with respect to subcontracted portions of the work shall be submitted to the Contractor (via any Subcontractor or Sub - subcontractor where appropriate) in sufficient time so that the Contractor may comply in the manner provided in the Contract Documents for like claims by the Contractor upon the Owner; (5) obligate each subcontractor specifically to consent to the provisions of this section. A copy of all such subcontract agreements shall be filed by the Contractor with the Engineer before the Subcontractor shall be allowed to commence work. 8.03 Payments to Subcontractors The Contractor shall pay each Subcontractor, upon receipt of payment from the Owner, an amount directly based upon the value of the work performed and allowed to the Contractor on account of such Subcontractor's work, less the percentage retained from payments to the Contractor. The Contractor shall also require each Subcontractor to make similar payments to his subcontractors. If the Engineer fails to approve a payment for any cause which is the fault of the Contractor and not the fault of a particular Subcontractor, the Contractor shall pay the Subcontractor on demand made at any time after the Certificate for Payment should otherwise have been issued, for his work to the extent completed, less the retained percentage. The Engineer may, on request and at his discretion, furnish to any Subcontractor, if practicable, information regarding percentages of completion certified to the Contractor on account of work done by such Subcontractors. Neither the Owner nor the Engineer shall have any obligation to pay or to see to the payment of any monies to such Subcontractor except as may otherwise be required. 9. Separate Contracts 9.01 Owner's Right to Award Separate Contracts The Owner reserves the right to award other contracts in connection with other portions of the project under these or similar conditions of the contract. When separate contracts are awarded for different portions of the project, the Contractor" in gencond.mst/spec master GC -34 the contract documents in each case shall be the contractor who signs each separate contract. 9.02 Mutual Responsibility of Contractors The Contractor shall afford other contractors reasonable opportunity for the introduction and storage of their materials and equipment and the execution of their work, and shall properly connect and coordinate his work with theirs. If any part of the Contractor's work depends for proper execution or results upon the work of any other separate contractor, the Contractor shall inspect and promptly report to the Engineer any apparent discrepancies or defects in such work that render it unsuitable for such proper execution and results. Failure of the Contractor to so inspect and report shall constitute an acceptance of the other contractor's work as fit and proper to receive his work, except as to defects which may develop in the other separate contractor's work after the execution of the Contractor's work. Should the Contractor cause damage to the work or property of any separate contractor on the project, the Contractor shall, upon due notice, settle with such other contractor by agreement, if he will so settle. If such separate contractor sues the Owner or initiates an proceeding allowed hereunder on account of any damage alleged to have been so sustained, the Owner shall notify the Contractor who shall defend such proceedings at the Contractors expense, and if any judgment or award against the Owner arises therefrom the Contractor shall pay or satisfy it and shall reimburse the Owner for all attorney's fees and court costs or other costs which the Owner has incurred. 9.03 Cutting and Patching under Separate Contracts The Contractor shall be responsible for any cutting, fitting and patching that may be required to complete his work, except as otherwise specifically provided in the Contract Documents. The Contractor shall not endanger any work of any other contractors by cutting, excavating or otherwise altering any work and shall not cut or alter the work of any other contractor except with the written consent of the Engineer. Any costs caused by defective or ill -timed work shall be bome by the party responsible therefor. 10. Protection of Persons and Property 10.01 Safety Precautions and Programs The Contractor shall be responsible for initiating, maintaining and supervising all safety precautions and programs in connection with the work. gencond.mstfspec master GC -35 10.02 Safety of Persons and Property The Contractor shall take all reasonable precautions for the safety of, and shall provide all reasonable protection to prevent damage, injury, or loss to: (1) (2) (3) all employees on the work and all other persons who may be affected thereby: all the work and all materials and equipment to be incorporated therein, whether in storage or off the site, under the care, custody or control of the Contractor or any of his Subcontractors or Sub - subcontractors; and other property at the site or adjacent thereto, including trees, shrubs, lawns, walks, pavements, fences, roadways, structures and utilities not designated for removal, relocation or replacement in the course of construction. The Contractor shall comply with all applicable laws, ordinances, rules, regulations and lawful orders of any public authority having jurisdiction for the safety of persons or property or to protect them from damage, injury or loss. He shall erect and maintain, as required by existing conditions and progress of the work, all reasonable safeguards for safety and protection, including posting danger signs and other warnings against hazards, promulgating safety regulations and notifying owners and users of adjacent utilities. When the use or storage of explosives or other hazardous materials or equipment is necessary for the execution of the work, the Contractor shall exercise the utmost care and shall carry on such activities under the supervision of properly qualified personnel. All blasting, including methods of storing and handling explosives and highly inflammable materials, shall conform to federal, state, local laws and ordinances. All city ordinances shall be complied with even though some or all of the blasting is done outside the city limits unless the applicable ordinance is in conflict with the law of the jurisdiction where the action is being taken. The following is a list of requirements in addition to federal, state, and local laws and ordinances: The Contractor shall furnish the City of Round Rock with a Certificate of Blasting Insurance in the amount of $300,000.00 for each contract, at least twenty-four (24) hours prior to using explosives. A blasting permit must be obtained from the city at least five (5) days prior to use of explosives. If blasting is covered under the Contractor's General Insurance Certificate for each contract, a separate blasting certificate will not be required. 2. The following public utility companies and city departments will be notified by the Contractor, on every occasion, at least twenty-four (24) hours prior to gencond.mst{spec master GC -36 All damage or loss to any property referred to in this article caused in whole or in part by the Contractor, any Subcontractor, any Sub- subcontractor, or anyone directly or indirectly employed by any of them, or by anyone for whose acts any of them may be liable, shall be remedied by the Contractor, except damage or loss attributable solely to faulty drawings or specifications or solely to the acts or omissions of the Owner or the Engineer or anyone employed by either of them, and not attributable in any degree to the fault or negligence of the Contractor. The Contractor shall designate a responsible member of his organization at the site whose duty shall be the prevention of accidents. This person shall be the Contractor's superintendent unless otherwise designated in writing by the Contractor to the Owner and the Engineer. 10.03 Location and Protection of Utilities gencond.msdspec master the use of explosives: Water and Wastewater, Electric, Gas, Telephone and the City Engineering Department. 3. Explosive materials to be used shall be limited to blasting agents and dynamite, unless prior approval of other materials is obtained in writing from the Engineering Department. 4. During blasting, all reasonable precautions shall be taken to protect pedestrians, passing vehicles, and public or private property. Blasting mats or protective cover shall be used when required by the City Inspector, the permit, or by safe blasting practices. 5. All explosives shall be stored in accordance with Chapter 5, Section 5.200, of the City Code. 6. The Director of Engineering or his representative shall have the right to limit the use of explosives and/or blasting methods which in his opinion are dangerous to the public or nearby property of any kind. 7. The Contractor, at his expense, shall promptly repair or replace all items known to be damaged as a result of blasting. All claims of damage shall be investigated by the City of Round Rock or by consulting firms approved by the city. 8. The Contractor shall maintain accurate records throughout the blasting operations showing the type explosive used, number of holes, pounds per hole, depth of hole, total pounds per shot, delays used, date and time of blast and initials of the inspector. The Contractor is fully responsible for all claims resulting from his blasting operation. GC -37 Notwithstanding any other provision of this contract, the Contractor shall be solely responsible for the location and protection of any and all public utility lines and utility customer service lines in the work area. The Contractor shall exercise due care to locate and to mark, uncover or otherwise protect all such lines in the construction zone and any of the Contractor's work or storage areas. Upon request, the Owner shall provide such information as it has about the location and grade of water, sewer, gas, and telephone and electric lines and other utilities in the work area but such information shall not relieve or be deemed to be in satisfaction of the Contractor's obligation hereunder, which shall be primary and nondelegable. Any such lines damaged by the Contractor's operations shall be immediately repaired by the Contractor or he shall cause such damage to be repaired at his expense. gencond.mstlspec master GC -38 5.0 SPECIAL CONDITIONS SECTION 01- INFORMATION 01-01 ENGINEER specond.mat/specs The word "Engineer" in these Specifications shall be understood as referring to the City of Round Rock, 221 East Main Street, Round Rock, Texas 78664, Engineer of the Owner, or the Engineer's authorized representative to act in any particular position for the Owner. 01 -02 COPIES OF PLANS AND SPECIFICATIONS FURNISHED The Agreement will be prepared in not less than five (5) counterpart (original signed) sets. Owner will furnish Contractor two (2) sets of conforming Contract Documents and Specifications and four (4) sets of Plans free of charge, and additional sets will be obtained from the Engineer at commercial reproduction rates plus 20% for handling. 01 -03 GOVERNING CODES 01-05 LOCATION All construction as provided for under these Plans and Specifications shall be governed by any existing Resolutions, Codes and Ordinances, and any subsequent amendments or revisions thereto as set forth by the Owner. 01 -04 LIOUIDATED DAMAGES FOR FAILURE TO COMPLETE ON TIME The Contractor agrees that time is of the essence for this Contract and that the definite value of damages which would result from delay would be incapable of ascertainment and uncertain, so that for each day of delay beyond the number of days herein agreed upon for the completion of the work herein specified and contracted for, after due allowance for such extension of time as is provided for under the provisions of Section 4.02 of the General Conditions, the Owner may withhold permanently from the Contractor's total compensation, not as penalty but as liquidated damages, the sum of 5250.00 per calendar day. The location of work shall be as mentioned in the Notice to Bidders and as indicated on Plans. S - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 01 -06 USAGE OF WATER All water used during construction shall be provided by the City. The City shall specify the location from which the Contractor is to procure water. The Contractor shall be responsible for providing all apparatus necessary for procuring, storing, transporting and using water during construction. The Contractor shall strive to use that amount of water which is reasonable to perform the work associated with this contract and shall endeavor to avoid excessive waste. The Contractor will be required to pay for all water used if it is found that unnecessary or excessive waste is occurring during construction. 01 -07 PAY ESTIMATES If pay estimates from the Contractor are not received by the Engineer on or before the time specified in Section 5.04 of the General Conditions, then the pay estimate will not be processed and will be returned to Contractor. SECTION 02- SPECIAL CONSIDERATIONS 02-01 CROSSING UTILITIES Prior to commencing the work associated with this contract, it shall be the Contractor's responsibility to make arrangements with the Owners of such utility companies to uncover their particular utility lines or otherwise confirm their location. Certain utility companies perform such services at their own expense, however, where such is not the case, the Contractor will cause such work to be done at his own expense. 02 -02 UTILITY SERVICES FOR CONSTRUCTION The Contractor will be responsible for providing his own utility services while performing the work associated with this contract. No additional payment will be made for this item. specond.msdspecs SC -2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 02 -03 GUARANTEES The Contractor warrants the materials and workmanship and that the work is in conformance with the plans and specifications included in this contract for the period that the Warranty Bond, as outlined in Section 04 of the Special Conditions, is in effect. Upon notice from Owner, the Contractor shall repair defects in all construction or materials which develop during specified period and at no cost to Owner. Neither final acceptance, Certificate of Completion, fmal payment nor any provision in Contract Documents relieves Contractor of above guarantee. Notice of observed defects will be given with reasonable promptness. Failure to repair or replace defect upon notice entitles Owner to repair or replace same and recover reasonable cost thereof from Contractor. 02 -04 MINIMUM WAGE SCALE Contractors are required to pay prevailing wage rates to laborers, workmen and mechanics employed on behalf of the City engaged in the construction of public works. The wage rate for these jobs shall be the general prevailing wage rates for work of a similar character. This applies to Contractors and Subcontractors. The Contractors and Subcontractors shall keep and make available records of workers and their wages. Contractors and Subcontractors shall pay the prevailing wage rates as adopted by the Owner. There is a statutory penalty of $60.00 per worker per day or portion of a day that the prevailing wage rate is not paid by the Contractor or any Subcontractor. 02 -05 LIMIT OF FINANCIAL RESOURCES specond.msUspea The Owner has a limited amount of financial resources committed to this Project; therefore, it shall be understood by all bidders that the Owner may be required to change and/or delete any items which he may feel is necessary to accomplish all or part of the scope of work within its limit of financial resources. Contractor shall be entitled to no claim for damages or anticipated profits on any portion of work that may be omitted. At any time during the duration of this contract, the Owner reserves the right to omit any work from this contract. Unit prices for all items previously approved in this contract shall be used to delete or add work per change order. SC -3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 02 -06 CONSTRUCTION REVIEW specond.msUspecs The Owner shall provide a project representative to review the quality of materials and workmanship. 02 - 07 LIMITS OF WORK AND PAYMENT It shall be the obligation of the Contractor to complete all work included in this Contract, so authorized by the Owner, as described in the contract documents and technical specifications. All items of work not specifically paid for in the bid proposal shall be included in the unit price bids. Any question arising as to the limits of work shall be left up to the interpretation of the Engineer. 02 - 08 PAYMENT FOR MATERIALS ON HAND Owner will not pay for materials on hand. Payment will be made for work completed in accordance with monthly estimate procedure stipulated in the General Conditions of the Agreement. 02 - 09 "AS BUILT" DRAWINGS The Contractor shall mark all changes and revisions on all of his copies of the working drawings during the course of the Project as they occur. Upon completion of the Project and prior to final acceptance and payment, the Contractor shall submit to the Engineer one set of his working drawings, dated and signed by himself and his project superintendent and labeled as "As- Built ", that shows all changes and revisions outlined above and that shows field locations of all above ground appurtenances including but not limited to valves, fire hydrants and manholes. These as -built drawings shall become the property of the Owner. Each appurtenance shall be located by at least two (2) horizontal distances measured from existing, easily identifiable, immovable appurtenances such as fire hydrants or valves. Property pins can be used for as- builts tie -ins provided no existing utilities as previously described are available. Costs for delivering as -built drawings shall be subsidiary to other bid items. 02 - 10 LAND FOR WORK Owner provides, as indicated on Drawings, land upon which work is to done, right - of -way for access to same and such other lands which are designated for use of Contractor. Contractor provides, at his expense and without liability of Owner, any additional land and access thereto that may be required for his construction operations, temporary construction facilities, or for storage of materials. SC -4 02 -11 DEVIATIONS OCCASIONED BY UTILITY STRUCTURES Whenever existing utilities, not indicated on Plans, present obstructions to grade and alignment of proposed improvements immediately notify engineer, who without delay, will determine if existing utilities are to be relocated, or grade and alignment of proposed improvements changed. Where necessary to move existing services, poles, guy wires, pipelines, etc., as determined by the Engineer, the Contractor will make arrangements with the owner of the utility to be moved and have it moved. The costs of any utility relocations will be at the Contractor's sole expense. Owner will not be liable for relocations costs or damages on account of delays due to changes made by owners of privately owned utilities which hinder progress of the work. 02 -12 CONSTRUCTION STAKING All construction staking required to complete the work associated with this contract shall be provided by the Contractor. The Contractor shall be responsible for determining the layout and extent of staking necessary to construct the improvements to the lines and grades shown in the Plans. This item shall not be paid for separately and shall be considered subsidiary to other bid items. SECTION 03- TRAFFIC CONTROL Access shall be provided for residents and emergency vehicles at all times. When it becomes necessary to restrict access, the Contractor shall notify all applicable agencies (ie. Fire Department, E.M.S., Public Works, etc.). At the end of each day two lanes of traffic shall be opened to the public. The Contractor shall be responsible for all maintenance, signing and safety precautions necessary for traffic control. This item shall be considered subsidiary to other bid items and no additional compensation shall be given for complying with this Special Condition. SECTION 04- WARRANTY BOND Per City of Round Rock Ordinances, a two (2) year Warranty Bond naming the City of Round Rock as obligee will be required for public streets constructed without time stabilization of subgrade material when the Plasticity Index of the subgrade is above 24. Warranty Bond shall remain in effect for two (2) years from date of City of Round Rock acceptance of improvements. Such bonds shall be from an approved surety company holding a permit from the State of Texas to act as surety or other surety or sureties acceptable to the Owner prior to final payment. specond.msUspecs A one (1) year Warranty Bond in the amount of one hundred (100 %) percent of the SC -5 contract price will be required for all other improvements and shall be submitted prior to final payment. Such bonds shall be from an approved surety company holding a permit from the State of Texas to act as surety (and acceptable according to the latest list of companies holding certificates of authority from the Security of the Treasury of the United States) or other surety or sureties acceptable to the Owner prior to final payment. SECTION 05 INSURANCE Section 3.18 of the General Conditions of the Agreement is hereby amended to include the following: specond.mstlspecs 3.18 Insurance Contractor shall carry insurance in the following types and amounts for the duration of this Contract, which shall include items owned by Owner in care, custody and control of Contractor prior and during construction and warranty period, and furnish Certificates of Insurance along with copies of policy declaration pages and all policy endorsements as evidence thereof: a. Statutory Worker's Compensation and minimum $100,000 Employers Liability Insurance. b. Commercial General Liability Insurance with minimum limits of $500,000 per occurrence and $1,000,000 Aggregate or $500,000 for this designated project and $100,000 Fire Damage. c. Automobile Liability Insurance for all owned, nonowned and hired vehicles with minimum limits for Bodily Injury of $250,000 for each person and $500,000 for each occurrence and Property Damage limits of $100,000 or Combined Single Limit of $600,000. d. On all new or remodeling building proiects: All Risk Builders Risk Insurance for insurable building projects shall be insured in the amount of the contract price for such improvements. Owner and Contractor waive all rights against each other for damages caused by fire or other perils to the extent covered by Builders Risk Insurance required under this section, except as to such rights as they may have in the proceeds of such insurance. Contractor shall require similar waivers by Subcontractors and Sub - subcontractors. e. Owner and Contractor's Protective Policy. The Contractor shall provide and maintain during the life of this contract and until all work under said contract has been completed and accepted by the Owner, an Owner's and Contractor's SC -6 specond.msuspecs Protective Policy which co- insures the Owner and the Owner's agents and employees with the same Commercial General Liability coverage as described above, entitled "Commercial General Liability Insurance." When offsite storage is permitted, policy will be endorsed for 'transit and off site storage in amounts sufficient to protect property being transported or stored. This insurance shall include, as insured, City of Round Rock, Contractor, Subcontractors and Sub - subcontractors in the work, as their respective interest may appear. If insurance policies are not written for amount specified in b, and c. above, Contractor is required to carry an Excess Liability Insurance Policy for any difference in amounts specified. Contractor shall be responsible for deductibles and self insured retentions, if any, stated in policies. Any self insured retention shall not exceed ten percent of minimum required limits. All deductibles or self insured retentions shall be disclosed on Certificate of Insurance required above. Contractor shall not commence work at site under this Contract until he has obtained required insurance and until such insurance has been reviewed by Owner's Contract Administration Office. Contractor shall not allow any Subcontractors to commence work until insurance required has been obtained and approved. Approval of insurance by Owner shall not relieve or decrease liability of Contractor hereunder. Insurance to be written by a company licensed to do business in the State of Texas at the time policy is issued and acceptable to owner. Contractor shall produce an endorsement to each effected policy: 1. Naming City of Round Rock, 221 East Main Street, Round Rock, Texas 78664 as additional insured (except Workers' Compensation and Builders Risk). 2. That obligates the insurance company to notify Joanne Land, City Secretary, City of Round Rock, 221 East Main Street, Round Rock, Texas 78664 of any and all changes to policy 30 days prior to change. 3. That the "other" insurance clause shall not apply to Owner where City of Round Rock is an additional insured shown on policy. It is intended that policies required in this agreement, covering both Owner and Contractor, shall be considered primary coverage as applicable. Contractor shall not cause any insurance to be canceled nor permit any insurance to SC -7 specond.msUspecs lapse during term of this Contract or as required in the Contract. If Contractor is underwritten on a claim -made basis, the retroactive date shall be prior to, or coincident with, the date of this Contract and the Certificate of Insurance shall state that coverage is claims made and also the retroactive date. Contractor shall maintain coverage for duration of this Contract and for two years following completion of this Contract. Contractor shall provide the City annually a Certificate of Insurance as evidence of such insurance. It is further agreed that Contractor shall provide Owner a 30 day notice of aggregate erosion, an advance of the retroactive date, cancellation and/or renewal. It is also agreed that Contractor will invoke the tail option at request of Owner and the Extended Reporting Period (ERP) premium shall be paid by Contractor. Owner reserves the right to review insurance requirements of this section during effective period of the Contract and to make reasonable adjustments to insurance coverages and their limits when deemed necessary and prudent by Owner based upon changes in statutory law, court decisions or the claims history of the industry as well as Contractor. Owner shall be entitled, upon request, and without expense, to receive copies of policies and all endorsements thereto and may make any reasonable requests for deletion or revision or modification of particular policy terms, conditions, limitations or exclusions, except where policy provisions are established by law or regulation binding upon either of the parties hereto or the underwriter on any of such policies. Actual losses not covered by insurance as required by the section shall be paid by Contractor. SC -8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 SECTION 06- WAGE RATES GENERAL DECISION TX960043 03/15/96 TX43 General Decision Number TX960043 Superseded General Decision No. TX950043 State: TEXAS Construction Type: HEAVY HIGHWAY County(ies): BELL CORYELL TRAVIS BEXAR GUADALUPE WILLIAMSON BRAZOS HAYS COMAL MCLENNAN Heavy (excluding tunnels and dams) and Highway Construction Projects (does not include building structures in rest area projects). *NOT TO BE USED FOR WORK ON SEWAGE OR WATER TREATMENT PLANTS OR LIFT/PUMP STATIONS IN BELL, CORYELL, MCLENNAN AND WILLIAMSON COUNTIES. Modification Number 0 COUNTY(ies): BELL CORYELL TRAVIS BEXAR GUADALUPE WILLIAMSON BRAZOS HAYS COMAL MCLENNAN SUTX2042A 11/16/1991 Rates Fringes AIR TOOL OPERATOR 6.500 ASPHALT HEATER OPERATOR 6.500 ASPHALT RAKER 7.011 ASPHALT SHOVELER 6.550 BATCHING PLANT WEIGHER 8.173 BATTERBOUARD SETTER 7.700 CARPENTER 9.054 CONCRETE FINISHER- PAVING 8.600 specond.mst/specs Publication Date 03/15/1996 SC -9 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 CONCRETE FINISHER - STRUCTURES 7.903 CONCRETE RUBBER 6.740 ELECTRICIAN 13.710 FLAGGER 5.150 FORM BUILDER - STRUCTURES 8.017 FORM LINER - PAVING & CURB 7.250 FORM SETTER - PAVING & CURB 7.683 FORM SETTER - STRUCTURES 7.928 LABORER- COMMON 6.078 LABORER- UTILITY 6.852 MECHANIC 10.774 OILER 9.389 SERVICER 7.280 PAINTER - STRUCTURES 10.000 PILEDRIVER 6.600 PIPE LAYER 7.229 BLASTER 9.067 ASPHALT DISTRIBUTOR OPERATOR 7.304 ASPHALT PAVING MACHINE 7.945 BROOM OR SWEEPER OPERATOR 7.117 BULLDOZER, 150 HP & LESS 8.125 BULLDOZER, OVER 150 HP 8.593 CONCRETE PAVING CURING MACHINE 7.633 CONCRETE PAVING FINISHING MACHINE 9.067 CONCRETE PAVING GANG VIBRATOR 7.250 CONCRETE PAVING SAW 6.200 SLIPPORM MACHINE OPERATOR 8.700 CRANE, CLAMSHELL, BACKHOE, DERRICK, DRAGLINE, SHOVEL LESS THAN 1 1/2 C.Y. 8.427 CRANE, CLAMSHELL, BACKHOE, DERRICK, DRAGLINE, SHOVEL 1 'h C.Y. &:OVER 9.880 FOUNDATION DRILL OPERATOR. CRAWLER MOUNTED 10.475 FOUNDATION DRILL OPERATOR 10.923 TRUCK MOUNTED FRONT END LOADER 2 1/2 C.Y. & LESS 7.499 FRONT END LOADER OVER 2 1/2 C.Y. 8.255 HOIST - DOUBLE DRUM 10.750 MOTOR GRADER OPERATOR 9.657 PAVEMENT MARKING MACHINE 6.078 PLANER OPERATOR 7.250 specond.msVspecs SC -10 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ROLLER, STEEL WHEEL PLANT -MIX PAVEMENTS 7.083 ROLLER, STEEL WHEEL OTHER FLATWHEEL OR TAMPING 6.403 ROLLER, PNEUMATIC, SELF PROPELLED 6.433 SCRAPER -17 C.Y. & LESS 7.245 SCRAPER -OVER 17 C.Y. 7.495 SELF PROPELLED HAMMER OPERATOR 6.078 SIDE BOOM 9.000 TRACTOR - CRAWLER TYPE 7.539 TRACTOR - PNEUMATIC 6.707 TRENCHING MACHINE 6.850 WAGON - DRILL/BORING MACHINE/POST HOLE DRILLER OPERATOR 6.926 REINFORCING STEEL SETTER PAVING 8.158 REINFORCING STEEL SETTER STRUCTURES 9.062 STEEL WORKER- STRUCTURAL 9.242 SIGN ERECTOR 8.640 SPREADER BOX OPERATOR 6.541 BARRICADE SERVICER WORK ZONE 6.078 MOUNTED SIGN INSTALLER PERMANENT GROUND 6.078 TRUCK DRIVER - SINGLE AXLE LIGHT 6.493 TRUCK DRIVER - SINGLE AXLE HEAVY 6.674 TRUCK DRIVER - TANDEM AXLE SEMI- TRAILER 6.824 TRUCK DRIVER - LOWBOY/FLOAT 8.041 TRUCK DRIVER - TRANSIT MIX 6.078 WELDER 8.824 Unlisted classifications needed for work not included, within the scope of the classifications listed may be added after award only as provided in the labor standards contract clauses (29 CFR 5.5 (a) (1) (v)). In the listing above, the "SU" designation means that rates listed under that identifier do not reflect collectively. bargained wage and fringe benefit rates. Other designations indicate unions whose rates have been determined to be prevailing. specond.msUspec END OF GENERAL DECISION SC -11 CLASSIFICATION Rate Health Pension Vacation Total Wage ASBESTOS WORKER $8.78 $0.00 $0.00 $0.00 $8.78 CARPENTER $15.52 $1.57 $0.97 $0.00 $18.06 CARPET LAYER/FLOORING INSTALLER $8.00 $0.00 $0.00 $0.00 $8.00 CONCRETE FINISHER $10.27 $0.00 $0.00 $0.00 $10.27 DATA COMMUNICATION/TELECOM INSTALLER $12.08 $0.76 $0.50 $0.05 $13.39 DRYWALL INSTALLER/CEILING INSTALLER $10.91 $0.00 $0.00 $0.00 $10.91 ELECTRICIAN $17.44 $2.16 $1.05 $1.05 $21.70 ELEVATOR MECHANIC $16.75 $3.85 $2.19 $1.50 $24.29 FIRE PROOFING INSTALLER $8.00 $0.00 $0.00 $0.00 $8.00 GLAZIER $13.60 $2.24 $1.15 $0.54 $17.53 HEAVY EQUIPMENT OPERATOR $10.56 $0.00 $0.00 $0.00 $10.56 INSULATOR $13.75 $1.16 $0.92 $0.03 $15.86 IRON WORKER $12.18 $0.00 $0.00 $0.00 $12.18 LABORER/HELPER $7.48 $0.02 $0.00 $0.00 $7.50 LATHER/PLASTERER $12.50 $0.00 $0.00 $0.00 $12.50 LIGHT EQUIPMENT OPERATOR $7.75 $0.00 $0.00 $0.00 $7.75 MASON $16.00 $0.00 $0.00 $0.00 $16.00 METAL BUILDING ASSEMBLER $11.00 $0.62 $0.00 $0.34 $11.96 MILLWRIGHT $15.91 $1.63 $1.00 $0.00 $18.54 PAINTER/WALL COVERING INSTALLER $8.00 $0.00 $0.00 $0.00 $8.00 PIPEFITTER $18.10 $1.42 $1.80 $0.00 $21.32 PLUMBER $12.68 $0.00 $0.00 $0.00 $12.68 ROOFER $10.00 $0.00 $0.00 $0.00 $10.00 SHEET METAL WORKER $18.40 $2.39 $2.55 $0.33 $23.67 SPRINKLER FITTER $18.25 $3.40 $2.20 $0.00 $23.85 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ;OUNTY NAME WILLIAMSON 997 spemnd.mst/specs PREVAILING WAGE RATE DETERMINATION BUILDING CONSTRUCTION TRADES SC -12 Date Printed: April 15, TERRAZZO WORKER $0.00* $0.00 $0.00 $0.00 $0.00* TILE SETTER $15.00 $0.32 $0.00 $0.00 $15.32 WATERPROOFER/CAULKER $10.64 $0.00 $0.00 $0.00 $10.64 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 $0.00 in the rate field indicated insufficient data was received to determine a prevailing wage rate for this lassification. Government Code Title 10, Sec. 2258.023, paragraph C state: "A contractor or subcontractor does of violate this section if a public body awarding a contract does not determine the prevailing wage rates and Decify the rates in the contract as provided in Section 2258.022. 'roperty of General Services Commission, Based on 1996 Survey results) ,econd.mst/specs SC -13 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6.0 TECHNICAL SPECIFICATIONS 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ITEM 1 GENERAL DESCRIPTION 1.01 SCOPE OF WORK The work covered by these Specifications consists of furnishing all labor, equipment, appliances, materials and performing all operations in connection with the inspection and testing, complete in accordance with the Plans, and subject to the terms and conditions of the Contract Documents. 1.02 GOVERNING TECHNICAL SPECIFICATIONS NOTE: The item number designation shown in parentheses adjacent to captions herein is a reference to City of Austin Standard Specifications. STREET. WATER. SEWER AND DRAINAGE IMPROVEMENTS The current City of Austin Standard Specifications as adopted and amended by the City of Round Rock and the current City of Austin Erosion and Sedimentation Control Manual are hereby referred to and included in this contract as fully and to the same extent as if copied at length herein and they shall be applied to this project except as modified in these Specifications and on the Plans. Wherever the term "City of Austin" is used in the Austin Specifications, it shall be construed to mean the City of Round Rock. Wherever the term "Engineer" is used in the Austin Specifications, it shall be construed to mean the City of Round Rock. ITEM 2 CONTROL OF WORK 2.01 CLEAN -UP 2.01.1 CONSTRUCTION SITE During construction the Contractor shall keep the site free and clean from all rubbish and debris and shall clean-up the site promptly when notified to do so by the Engineer. The Contractor shall, at his own expense, maintain the streets and roads free from dust, mud, excess earth or debris which constitutes a nuisance or danger to the public using the thoroughfare, or the occupants of adjacent properties. Care shall be taken to prevent spillage on streets and roads over which hauling is techspec.mstIspec.mesrer TS -2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2.01.2 BACKWORK 2.02 GRADING techspec. mst/spec.master done, and any such spillage or debris deposited on streets, due to the Contractor's operations, shall be immediately removed. The Contractor shall coordinate his operations in such a manner as to prevent the amount of clean-up and completion of back works from becoming excessive. Should such a condition exist, the Engineer may order all or portions of the work to cease and refuse to allow any work to commence until the back work is done to the Engineer's satisfaction. The Contractor shall do such grading in and adjacent to the construction area associated with this contract as may be necessary to leave such areas in a neat and satisfactory condition approved by the Engineer. ITEM 3 EXAMINATION AND REVIEW 3.01 EXAMINATION OF WORK The work covered under this Contract shall be examined and reviewed by the Engineer, representatives of all governmental entities which have jurisdiction, and the Owner's authorized representative. The quality of material and the quality of installation of the improvements shall be to the satisfaction of the Engineer. It shall be the Contractor's responsibility for the construction methods and safety precautions in the undertaking of this Contract. 3.02 NOTIFICATION The Engineer and Owner must be notified a minimum of 24 -hours in advance of beginning construction, testing, or requiring presence of the Engineer, project representative, or Owner's representative. 3.03 CONSTRUCTION STAKING The Engineer shall furnish the Contractor reference points and benchmarks that, in the Engineer's opinion, provide sufficient information for the Contractor to perform construction staking. 3.04 PROTECTION OF STAKES, MARKS, ETC. All engineering and surveyor's stakes, marks, property comers, etc., shall be carefully TS -3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ITEM 4 PROTECTION AND PRECAUTION 4.01 WORK IN FREEZING WEATHER Portions of the work may continue as directed by the Engineer. 4.02 PROTECTION OF TREES. PLANTS AND SHRUBS The Contractor shall take necessary precautions to preserve all existing trees, plants and shrubs but where it is justifiable and necessary the Contractor may remove trees and plants for construction right -of -way but only with approval of the Engineer. 4.03 TRAFFIC CONTROL MEASURES AND BARRICADES Traffic control measures and barricades shall be installed in accordance with the Texas Manual of Uniform Traffic Control Devices and in other locations deemed necessary by the Engineer, for the protection life and property. Under no circumstances will any existing road be permitted to remain closed over a weekend. Costs for providing all traffic control measures shall be lump sum paid monthly as work progresses. 4.04 PROPERTY LINES AND MONUMENTS The Contractor shall be responsible for the protection, reference and resetting of property corner monuments if disturbed. 4.05 DISPOSAL OF SURPLUS MATERIAL The Contractor shall at his own expense, make arrangement for the disposal of surplus material, such as rock, trees, brush and other unwanted backfill materials. 4.06 CONTRACTOR'S USE OF PREMISES The Contractor shall, at his own expense, provide additional space as necessary for his operations and storage of materials. techspec.mst/spec.master preserved by the Contractor, and in case of destruction or removal during the course of this project, such stakes, marks, property comers, etc., shall be replaced by the Contractor at the Contractor's sole expense. TS -4 ITEM 5 MATERIALS 5.01 TRADE NAMES Except as specified otherwise, wherever in the specifications an article or class of material is designated by a trade name or by the name or catalog number of any maker, patentee, manufacturer, or dealer, such designations shall be taken as intending to mean and specify the articles described or another equal thereto in quality, finish, and serviceability for the purpose intended, as may be determined and judged by the Engineer in his sole discretion. 5.02 MATERIALS AND WORKMANSHIP No material which has been used by the Contractor for any temporary purpose whatever is to be incorporated in the permanent structure without the written consent of the Engineer. Where materials or equipment are specified by a trade or brand name, it is not the intention of the owner to discriminate against an equal product of another manufacturer, but rather to set a definite standard of quality for performance, and to establish an equal basis for the evaluation of bids. Where the words "equivalent ", "proper" or' "equal to are used, they shall be understood to mean that the item referred to shall be "proper ", the "equivalent" of, or "equal to" some other item, in the opinion or judgement of the Engineer. Unless otherwise specified, all materials shall be the best of their respective kinds and shall be in all cases fully equal to approved samples. Notwithstanding that the words "or equal to" or other such expressions may be used in the specifications in connection with a material, manufactured article or process, the material, article or process specifically designated shall be used, unless a substitute is approved in writing by the Engineer, and the Engineer will have the right to require the use of such specifically designated material, article or process. techspec.mstf spec.mazter TS -5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7.0 PLANS, DETAILS AND NOTES INDEX OF DRAWINGS Cover Sheet C -1 General Notes C -2 Plan Layout C -3, C -8 Miscellaneous Details C -9 Traffic Control Details & Notes C- 10,C -14 Landscape Plan L-1 Landscape Details L-2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 CITY STANDARD TECHNICAL SPECIFICATIONS SERIES 100 EARTHWORK Edition 08/17/94 Item No. 104 Removing Concrete SERIES 200 SUBGRADE AND BASE CONSTRUCTION 04/17/86 Item No. 230 Rolling (Flat Wheel) SERIES 300 STREET SURFACE COURSES 04/17/86 Item No. 306 Prime Coat 08/23/96 Item No. 340 Hot Mix Asphalt Concrete Pavement 05/16/94 Item No. 375 Concrete Pavers for Sidewalk Ramps SERIES 400 CONCRETE AND STRUCTURES 05/18/95 Item No. 403 Concrete for Structures 05/18/95 Item No. 405 Concrete Admixture 04/17/86 Item No. 406 Reinforcing Steel 08/17/92 Item No. 407 Fibrous Concrete 04/17/86 Item No. 408 Concrete Joint Materials 12/03/86 Item No. 409 Membrane Curing 05/18/95 Item No. 411 Surface Finish for Concrete 08/26/93 Item No. 432 Concrete Sidewalk SERIES 600 ENVIRONMENTAL ENHANCEMENT 04/17/86 Item No. 601 Salvaging and Placing Topsoil 09/30/87 Item No. 604 Seeding for Erosion Control 05/16/97 Item No. 606 Fertilizer 08/25/95 Item No. 610 Preservation of Trees & Vegetations 04/17/86 Item No. 628 Sediment Containment Dike 05/01/90 Item No. 642 Silt Fence SERIES 800 URBAN TRANSPORTATION 09/30/87 Item No. 803 Barricades, Signs, and Traffic Handling SPECIAL SPECIFICATIONS 05/03/99 Item No. 2800 Irrigation 05/26/99 Item No. 2900 Landscape ITEM NO. 104 REMOVING CONCRETE 104.1 Description This item shall consist of breaking up, removing and satisfactorily disposing of existing concrete, as classified, at locations indicated or as directed by the Engineer. 104.2 Classification Existing concrete, when removed under this section, will be classified as follows: 1. Concrete Curb will include curb, curb and gutter and combinations thereof. 2. Concrete Slabs will include, but not be limited to, patio slabs, porch slabs, concrete riprap and concrete pavement. 3. Sidewalks and Driveways will include concrete sidewalks and driveways. 4. Concrete Walls will include all walls regardless of height and wall footings. 5. Concrete Steps will include all steps and combinations of walls and steps. 6. Abandoned Foundations will include abandoned Electric Department foundations. 7. Miscellaneous Concrete shall include but not be limited to manholes, inlets, junction boxes and headwalls. 104.3 Materials (1) Mortar Mortar shall conform to mortar in Item No. 510, "Pipe". 104.4 Construction Methods Prior to commencing this work, all erosion control and tree protection measures required shall be in place and all utilities located and protected as set forth in the "General Conditions ". The existing concrete shall be broken up, removed to conform to Item No. 101, "Preparing Right of Way" and disposed of by the Contractor and deposited at a permitted disposal site. Where only a portion of the existing concrete is to be removed and that remaining will continue to serve in its purpose, care shall be exercised to avoid damage to that portion to remain in place. The existing concrete shall be cut to the neat lines when indicated or as established by the Engineer, by sawing with an appropriate type circular concrete saw to a minimum depth of 1n inch. Any reinforcing steel encountered shall be cut off 1 inch inside of concrete sawed line. Any existing concrete which is damaged or destroyed beyond the neat lines so established shall be replaced at the Contractor's expense. Remaining concrete shall be mortared to protect the reinforcing steel and provide a neat clean appearance. 104 8/17/94 Page 1 Removing Concrete d. After water has drained from planting, but not more than 24 hours later, Contractor to apply pre - emergent weed control according to manufacturers specifications. e. Following pre - emergent weed control applications, Contractor to install specified mulch to full 2" depth over entire bed area. 3.04 CLEAN - UP A. After all planting operations have been completed, remove all trash, excess soil, empty plant containers and rubbish from the property. All scars ruts or other marks in the ground caused by this work shall be repaired and the ground left in a neat and orderly condition throughout the site. Contractor shall pick up all trash resulting from this work no less frequently than each Friday before leaving the site, once a week, and /or the last working day of each week. All trash shall be removed completely from the site. B. The Contractor shall leave the site area broom -clean and shall wash down all paved areas within the Contract area, leaving the premises in a clean condition. All walks shall be left in a clean and safe condition. 3.05 MAINTENANCE A. General: B. Trees, Shrubs, Groundcover and Annuals: 2900 615199 ITEM NO. 2900 LANDSCAPE c. After installation of all shrubs, groundcover and annuals, plantings shall be watered thoroughly. Any settling of plants or finished grade that occurs shall be repaired prior to installation of mulch. Finished grade of planting beds to be 1/2" below finished grade of adjacent pavement or curb. 1. Maintain plant materials and lawn areas until final acceptance of the project. 2. Correct defective work as soon as apparent or as directed by Landscape Architect. 3. All debris (including clippings, leaves, etc.) shall be removed from project site. 2. Coordinate with irrigation contractor to ensure functional irrigation system. Notify Landscape Architect should any conflicts arise. Hand water all areas that do not have automatic irrigation system until fully established. 1. Maintenance shall include litter removal, watering, pruning, fertilizing, weeding and the application of appropriate herbicides, insecticides, and fungicides as necessary. Under no conditions shall shrubs be sheared (unless Contractor obtains written consent of Owner). 2. Corrective measures - tighten and repair guying and staking work, reset settled plants, remulch in order to maintain specified depths of mulch. 3.06 ACCEPTANCE A. The landscape will be reviewed provided all work is in compliance with specifications and drawings and all plants and lawns are in healthy vigorous condition. Inspection to detemline Page 8 landscape 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ITEM NO. 230 ROLLING (FLAT WHEEL) 230.1 Description This item shall consist of the compaction of subgrade, embankment. flexible base, surface treatments and asphalt surfaces by the operation of approved power rollers as herein specified and as directed by the Engineer. 230.2 Equipment (1) Embankments and Flexible Bases Power rollers shall be of the 3- wheel, self - propelled type, weighing not less than 10 tons and shall provide a compression on the rear wheels of not less than 325 pounds per linear inch of wheel width. All wheels shall be flat. The rear wheels shall have a diameter of not less than 48 inches and each shall have a wheel width of not less than 20 inches. (2) Surface Treatments and Pavements Power rollers shall be the 3 -wheel or tandem, self - propelled type, weighing not less than 3 tons nor more than 6 tons. All wheels shall be flat. Rollers shall be equipped with an adequate scraping or cleaning device on each wheel. Rollers used to compact asphalt mixture shall be equipped with a water system which will keep all tires uniformly wet. In lieu of the rolling equipment specified, the Contractor may, upon written permission from the Engineer, operate other compacting equipment that will produce equivalent relative compaction in the same period of time as the specified equipment. If the substituted compaction equipment fails to produce the desired compaction within the same period of time as would be expected of the specified equipment, as determined by the Engineer, its use shall be discontinued. Rollers shall be maintained in good repair and operating condition and shall be approved by the Engineer. 230.3 Construction Methods (1) Subgrades, Embankments and Flexible Base The subgrade or embankment layer or the base course shall be sprinkled if directed and rolling with a power roller shall start longitudinally at the sides and proceed towards the center, overlapping on successive trips by at least '/ the width of the rear wheel of the power roller. On superelevated curves, rolling shall begin at the low sides and progress toward the high sides. Altemate trips of the roller shall be slightly different in length. The rollers, unless otherwise directed, shall be operated•at a speed between 2 and 3 miles per hour. 1 230 4117186 Page 1 Rolling (Flat Wheel) • (2) Surface Treatments and Pavements Rolling shall be done to produce a satisfactory surface as called for in surface treatment and pavement items. The sequence of work shall be as indicated for embankment layer or base course. The operating speed shall be determined by the Contractor. 0.4 Measurement and Payment additional compensation will be made for materials. equipment or labor required by this item, but shall considered subsidiary to the various items included in the contract. 30 4/17/86 Page 2 Rolling (Flat Wheel) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ITEM NO. 306 PRIME COAT 306.1 Description This item shall consist of an application of asphaltic material on the completed base course and /or other approved areas in accordance with these specifications as directed by the Engineer. 306.2 Materials (1) Asphalt Materials The asphalt material for Prime Coat shall meet the requirements of Cutback Asphalt, MC -30, Emulsion, MS -2, SS -1, Emulsion CSS -1 or AE -P, Item No. 301, "Asphalts, Oils and Emulsions ". (2) Water Water shall be furnished by the Contractor and shall be clean and free from industrial wastes and other objectionable matter. (3) Dispersal Agent Agent shall be added to water and sprayed on surfaces to be primed in accordance with asphalt manufacturer's recommendations. 306.3 Construction Methods When, in the opinion of the Engineer, the base course or other surface is satisfactory to receive the prime coat, the surface shall be cleaned by sweeping or other approved methods as directed by the Engineer. The surface shall be lightly sprinkled with water just prior to application of the asphaltic material unless this requirement is waived by the Engineer. The Contractor shall submit a list of prime material(s) recommend to be applied on the work to the Engineer for approval. When emulsions are approved, a dispersal agent shall be added to the water before sprinkling. The asphaltic material shall be applied on the clean surface by an approved type of self - propelled pressure distributor operated so as to distribute the prime coat at a rate ranging from 0.1 to 0.3 gallons per square yard of surface area. The material shall be evenly and smoothly distributed. During the application of prime coat, care shall be taken to prevent splattering of adjacent pavement, curb and gutters or structures. The Contractor shall be responsible for cleaning splattered areas. Prime Coat shall not be applied when the air temperature is below 60 F and falling, but it may be applied when the air temperature is above 50 F and rising; the air temperature being taken in the shade and away from artificial heat. Asphaltic material shall not be placed when general weather conditions, in the opinion of the Engineer, are not suitable. 306 4/17/86 Page 1 Prime Coat distributor shall have been recently calibrated and the Engineer shall be fumished an accurate and sfactory record of such calibration. After beginning the work, should the yield on the asphaltic material died appear in error, the distributor shall be calibrated in a manner satisfactory to the Engineer before seeding with the work. Contractor shall be responsible for the maintenance of the surface until the work is accepted by the fineer. No traffic, hauling or placement of any subsequent courses shall be permitted over the freshly died prime coat. storage tanks, piping, retorts, booster tanks and distributors used in storing or handling asphaltic serial shall be kept clean and in good operating condition at all times and they shall be operated in such canner that there will be no contamination of the asphaltic material with foreign material. It shall be the oonsibility of the Contractor to provide and maintain in good working order a recording thermometer at storage heating unit at all times. a Engineer will approve the temperature of application based on the temperature- viscosity relationship t will permit application of the asphalt within the limits recommended in Item No. 301, "Asphalts, Oils I Emulsions ". The recommended range for the viscosity of the asphalt is 100 to 125 centistokes. The itractor shall apply the asphalt at a temperature within 15 F of the temperature specified in Item No. , "Asphalt, Oils and Emulsions ". 3.4 Measurement ne coat will be considered subsidiary to Item No. 340, "Hot Mix Asphaltic Concrete Pavement" unless uded as a separate pay item in the contract. When included for payment. it shall be measured at point delivery on the project in gallons at the applied temperature. The quantity to be paid for shall be the nber of gallons used in the accepted prime coat. 5.5 Payment work performed and materials furnished as prescribed by this item, when included as a contract pay n, will be paid for at the unit price bid per gallon for "Prime Coat ", which price shall be full compensation cleaning the base course or other surface, for furnishing, heating, hauling and distributing the prime at specified; for all freight involved and for all manipulations, labor, tools, equipment and incidentals :essary to complete the work. yment, when included as a contract pay item, will be made under: Pay Item No. 306: Prime Coat - Per Gallon. d 4/17186 Page 2 Prime Coat 1 1 1 1 1 1 1 1 1 1 1 1 r 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ITEM NO. 340 HOT MIX ASPHALTIC CONCRETE PAVEMENT 340.1 Description This item shall govern for base, level -up, and surface courses composed of a compacted mixture of aggregate and asphaltic cement mixed hot in a mixing plant. The hot mix asphaltic concrete pavement shall be constructed on a previously completed and approved subgrade, base material, concrete slab or existing pavement. 340.2 Materials The Contractor shall fumish materials to meet the requirements specified herein and shall be solely responsible for the quality and consistency of the product delivered to the Project. (1) Aggregate: The aggregate shall be composed of course aggregate, a fine aggregate and, if required or allowed, a mineral filler and may include reclaimed asphalt pavement (RAP). RAP use will be allowed in all mixtures except as specifically excluded herein or on the Drawings. Aggregates shall meet the quality requirements of Table 1 and other requirements as specified herein. The aggregate contained in RAP will not be required to meet Table 1 requirements unless otherwise shown on the Drawings. (a) Coarse Aggregate: Coarse aggregate is defined as that part of the aggregate retained on the No. 10 sieve and shall consist of clean, tough, durable fragments of crushed stone or crushed gravel of uniform quality throughout. Gravel from each source shall be so crushed as to have a minimum of 85% of the particles retained on the No. 4 sieve with two or more mechanically induced crushed faces as determined by TxDOT Test Method TEX- 460 -A(Part I). The material passing the No. 4 sieve and retained on the No. 10 sieve must be the product of crushing aggregate that was originally retained on the No. 4 sieve. (b) Reclaimed Asphalt Pavement (RAP): RAP is defined as a salvaged, milled, pulverized, broken or crushed asphaltic pavement. The RAP to be used in the mix shall be crushed or broken to the extent that 100 percent will pass the 2 inch sieve. The stockpiled RAP shall not be contaminated by dirt or other objectionable materials. Unless otherwise shown on the Drawings, stockpiled, crushed RAP must have either a decantation of no more than 5 percent or a plasticity index of no more than 8, when tested in accordance with TxDOT Test Method Tex - 406 -A, Part I, or Test Method Tex - 106 -E, respectively. RAP will be permitted to be used in a surface course provided not more than 10% RAP is used. 340 8/23/96 Page 1 Hot Mix Asphaltic Concrete Pavement MATERIAL PERCENT BY WEIGHT Passing the 3/8 inch sieve 100 Passing the No. 10 sieve 70 -100 Passing the No. 200 sieve 0 -15 (c) Fine Aggregate: Fine aggregate is defined as that part of the aggregate passing the No. 10 sieve and shall be of uniform quality throughout. A maximum of 15 percent of the total aggregate may be field sand or other uncrushed fine aggregate. Screenings shall be supplied from sources whose coarse aggregate meets the abrasion and magnesium sulfate soundness loss requirements shown in Table 1. (1) Unless otherwise shown on the Drawings, stone screenings are required and shall be the product of a rock crushing operation and meet the following gradation requirements when tested in accordance with TxDOT Test Method Tex - 200 -F, Part I. (2) Crushed gravel screenings may be used with, or in lieu of, stone screenings only when shown on the Drawings. Crushed gravel screenings must be the product of crushing aggregate that was originally retained on the No. 4 sieve and must meet the gradation for stone screenings shown above. (d) Mineral Filler: Mineral filler shall consist of thoroughly dried stone dust, portland cement, fly ash, lime or other mineral dust approved by the Engineer. The mineral filler shall be free from foreign matter. Portland cement manufactured in a cement kiln fueled by hazardous waste as defined in 30 Texas Administrative Code, Section 335.1, shall be prohibited. This applies to any other specification concerning the use of cement materials. Contractor shall maintain a record of source for each batch. Supplier shall certify that no hazardous waste is used in the fuel mix or raw materials. Fly ash obtained from a source using a process fueled by hazardous waste as defined in 30 Texas Administrative Code, Section 335.1, shall be prohibited. This applies to any other specification concerning the use of fly ash. Contractor shall maintain a record of source for each batch. Supplier shall certify that no hazardous waste is used in the fuel mix or raw materials. The addition of baghouse fines or other collected fines will be permitted if the mixture quality is not adversely affected in the opinion of the Engineer. In no case shall the amount of material passing the No. 200 sieve exceed the tolerances of the job -mix formula or the master gradation limits. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8/23/96 Page 2 Hot Mix Asphaltic Concrete Pavement 1 TABLE 1 AGGREGATE QUALITY REQUIREMENTS • Requirement I Test Method I Amount COARSE AGGREGATE Deleterious Material, percent, maximum Tex - 217 -F, I 1.5 Decantation, percent, maximum Tex- 217 -F, II 1.5 Los Angeles Abrasion, percent, maximum Tex -410 -A 40 Magnesium Sulfate Soundness Loss 5 cycle, percent, maximum Tex -410 -A 30 FINE AGGREGATE Linear Shrinkage, maximum Tex - 107 -E, 11 3 COMBINED AGGREGATES Sand Equivalent Value, minimum I Tex -203 -F I 45 • - Aggregates, without added mineral filler or additives, combined as used in the job -mix formula (Plant Corrected). 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 When tested by TEX-200 -F(Part I or Part III, as applicable), the mineral filler shall meet the following gradation requirements. Baghouse fines are not required to meet the gradation requirements. (2) Asphaltic Material (a) Paving Mixture. Asphalt cement for the paving mixture shall conform to the requirements of Item 301, "Asphalts, Oils and Emulsions ", for AC -20 unless otherwise indicated in the Project Documents. 340 8123196 Page 3 Hot Mix Asphaltic Concrete Pavement MATERIAL PERCENT BY WEIGHT Passing No. 30 inch sieve 95 -100 Passing No. 80 sieve, not less than 75 Passing No. 200 sieve, not less than 55 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 When tested by TEX-200 -F(Part I or Part III, as applicable), the mineral filler shall meet the following gradation requirements. Baghouse fines are not required to meet the gradation requirements. (2) Asphaltic Material (a) Paving Mixture. Asphalt cement for the paving mixture shall conform to the requirements of Item 301, "Asphalts, Oils and Emulsions ", for AC -20 unless otherwise indicated in the Project Documents. 340 8123196 Page 3 Hot Mix Asphaltic Concrete Pavement (b) RAP Paving Mixture. When more than 20 percent RAP is used in the produced mixture, the asphalt in the RAP shall be restored to the properties indicated below. Restoration will be made by adding asphalt recycling agent and/or virgin asphalt cement meeting the requirements of Item 301, "Asphalts, Oils and Emulsions ". The mixture design will include recovery of asphalt from the RAP in accordance with TxDOT Test Method Tex - 211 -F. The recovered asphalt shall be blended in the laboratory with the amount of asphalt cement and/or asphalt recycling agent selected for the Project. The following test shall be performed on the laboratory blend by the producer of the asphaltic concrete. (1) Viscosity, 140 F, poises - Test Method Tex -528 -C (2) Thin Film Oven Aging Test - Test Method Tex -510 -C (3) Viscosity, 140 F, poises, on residue from the Thin Film Oven Aging Test -Test Method Tex -528 -C (4) Penetration at 77 F, 100 g, 5 sec, on residue from the Thin Film Oven Aging Test - Test Method Tex -502 -C The viscosity in poises equivalent to the residue penetration at 77 F shall be calculated as set forth in TxDOT Test Method Tex - 535 -C. The viscosity index of the residue shall then be calculated as follows: Residue Viscosity Index The aging index of the laboratory blended asphalt shall be determined as follows: Aging Index Residue Viscosity, poises, equivalent to Penetration at 77 F Residue Viscosity, 140 F poises Residue Viscosity, 140 F, poises Original Viscosity, 140 F poises The laboratory blended asphalt shall meet the following requirements: Residue Viscosity Index, maximum 1500 Aging Index, maximum 3.0 Samples of asphalt recovered from plant produced mixture shall show the asphalt to meet the following requirements when tested in accordance with TxDOT Test Methods Tex -211 -F and Tex - 502 -C: Penetration, 77 F, 100 g, 5 sec - - 30 min. and 55 max. (c) Tack Coat: Tack Coat shall conform to Item 307, "Tack Coat ". 8/23196 Page 4 Hot Mix Asphaltic Concrete Pavement 1 1 1 1 1 1 1 1 1 • 1 1 �1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 (3) Additives: Additives to facilitate mixing and/or improve the quality of the asphaltic mixture or tack coat may be used with the authorization of the Engineer. The Contractor may choose to use either lime or a liquid antistripping agent to reduce moisture susceptibility of the aggregate. (4) Temporary Pavement Markings: Temporary pavement markings shall conform to Item 864, 'Abbreviated Pavement Markings ". 340.3 Paving Mixtures An asphalt mixture design is a laboratory process which includes the determination of the quality and quantity of the asphalt and the individual aggregates, and the testing of the combined mixture (Laboratory Design). The job mix formula (JMF) shall list the quantity of each component to be used in the mix after the laboratory design has been adjusted by running it through a particular plant (Plant Corrected). The JMF will be the standard to which the Acceptance Plan will be applied. The JMF of one drum or batching unit shall not be used for another unit. The Contractor shall submit to the Engineer on forms provided by the Engineer, an asphalt mixture design reviewed, signed and sealed by a Texas Registered Professional Engineer or certified by a TxDOT Level II Certified Asphalt Technician. The asphalt mixture design shall be submitted every two (2) years. Mix designs older than one year will not be accepted without a review of current test data of the proposed materials to ensure that the materials meet specification requirements. The JMF (Plant Corrected) shall be submitted to the Engineer on a form provided by the Engineer through the Inspector of the Project for review, for each individual Project, a minimum of three (3) working days before the mixture is to be placed. Under no circumstances will a mixture be placed before its use is reviewed by the Engineer. Performance of the mix design shall remain the responsibility of the Contractor. • (1) Mixture Design: The mix shall be designed in TxDOT Construction Bulletin C -14 and Test Method Tex -204 -F to conform with the requirements herein. The master grading limits of the appropriate type and the JMF will be plotted on a_graduated chart with sieve sizes raised to the 0.45 power and be submitted to the Engineer with the asphalt mixture design. The Bulk Specific Gravity of aggregates in RAP will be determined on extracted aggregates. (2) Types: The blend of coarse aggregate, fine aggregate, and mineral filler, if allowed, shall conform to the master gradation shown in Table 2 for the type of mixture specified in conformance to TxDOT Test Method Tex - 200 -F, Dry Sieve Analysis. The voids in the mineral aggregate (VMA) will be determined as a mixture design requirement only, in accordance with TxDOT Test Method Tex - 207 -F, and shall not be less than the value indicated in Table 2. 340 8/23/96 Page 5 Hot Mix Asphaltic Concrete Pavement TABLE 2 Master Grading Percent Passing by Weight or Volume Type Seve Size A Coarse Base B Fine Base C Coarse Surface D Fine Surface F Fine Mixture 1 / 100 I y." 95 -100 I" 100 7/8" 70 -90 95 -100 100 3/8" 75 -95 95 -100 / 50 -70 100 3 /8" 60 -80 70 -85 85 -100 100 Y" 95 -100 No.4 30 -50 40 -60 43 -63 50 -70 No 10 20 -34 27-40 30-40 32-42 32 -42 No. 40 5 -20 10 -25 10 -25 11 -26 9 -24 No. 80 2 -12 3 -13 3 -13 4 -14 3 -13 No.200 1 -6" 1 -6* 1 -6" 1 -6" 1 -6" VMA % minimum 11 12 13 14 15 Rec. Min. Lift 3" 2" 13/4" 1" '/+" 2 - 8 when Test Method Tex - 200 -F, Part 11 (Washed Sieve Analysis) is used. 8/23/96 Page 6 Hot Mix Asphaltic Concrete Pavement 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 SIEVES PERCENT BY WEIGHT LABORATORY ±5.0 No. 40 through No. 200 Sieve OPTIMUM DENSITY ( %) ±0.5 LABORATORY DENSITY ( %) Min. Max. STABILITY Local Streets Surface Courses 96 94.5 97.5 35 Min. Collectors & Arterials Surface Courses 96 94.5 97.5 40 - 55 All Base Courses 96 94.5 97.5 35 Min. • SIEVES PERCENT BY WEIGHT 2" Sieve through No. 10 Sieve ±5.0 No. 40 through No. 200 Sieve ± 3.0 Asphalt Content ±0.5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 (3) Tolerances: Fluctuations in the gradation and asphalt content of the Job Mix Formula shall not vary by more than the following but shall be limited to the range of the master gradation as determined by TEX- 210 -F. (4) Stability and Density: The mixture shall be designed at or near optimum density as indicated. The laboratory mixture shall be molded in accordance with TxDOT Test Method TEX -206 -F and the Bulk Specific Gravity determined in accordance with TxDOT Test Method TEX -207 -F with the following percent of Maximum Theoretical Density as measured by TxDOT Test Method TEX -227- F and Stability conforming to TxDOT Test Method TEX- 208 -F: (5) Job Mix Formula Field Adjustments: The Contractor shall produce a mixture of uniform composition closely conforming to the reviewed JMF within the limits of the tolerances given above and the Acceptance Plan. If it is determined by the City's laboratory that adjustments to the JMF are necessary to achieve the specified requirements, the Engineer may allow adjustments of the JMF within the following limits without a laboratory redesign of the mixture. The adjusted JMF shall not exceed the master grading for the type of mixture specified nor shall the adjustments exceed 5 percent on any one sieve, % inch size and larger, or 3 percent on the sieve size below the % inch sieve of the JMF (Plant Corrected) reviewed for the Project. When the considered adjustments exceed either the 5 or 3 percent limits, and the Engineer determines that the impact of these changes may adversely affect pavement performance, a new laboratory mixture design will be required. 340 8/23/96 Page 7 Hot Mix Asphaltic Concrete Pavement The asphalt content may be adjusted as concurred by the Engineer to maintain desirable laboratory density near the optimum value while achieving other mix requirements. However, increasing the asphalt content of the mixture in order to reduce pavement air voids will not be allowed. Also, if the percent air voids is determined to be less than 4 percent, adjustments shall be made to the plant production by the Contractor, within the tolerances as outlined above so that an adequate air void level results. 4 Equipment quipment used for the production, placement and compaction of the mixture shall be maintained in I repair and operating conditions to the satisfaction of the Engineer. All equipment shall be made able for inspection. Any equipment shall not be used until it is repaired to the satisfaction of the neer. (1) Mixing Plants: Plants may be of the weigh -batch or drum -mix type equipped with suitable material conveyers, aggregate proportioning devices, dryers, bins, dust collectors and sensing and recording devices as appropriate for the mixing plant type. (2) Spreading and Finishing Paving Machine: The paving machine shall be self - propelled and equipped with a heated screed capable of producing a finish surface meeting the requirements of the street cross - section specified on the Drawings and all surface tests. Extensions to the screed shall have the same heating and vibratory capabilities as the primary unit. The paving machine shall be equipped with an automatic dual longitudinal screed control system and a transverse screed control system. The longitudinal controls shall be capable of operating from any longitudinal grade reference including a stringline, ski, mobil stringline or matching shoe. Unless otherwise shown on the Drawings, the Contractor may use any one of these grade references. The Contractor shall furnish all labor and equipment required for grade reference. Rollers: The Contractor shall select rollers conforming to Item 230, "Rolling (Flat Wheel)" and Item 232, "Rolling (Pneumatic Tire) ". Rollers not conforming to these requirements shall be immediately removed from the Project. (4) Motor Grader: A self - propelled motor grader may be used only when its use is approved by the Engineer. It shall have a blade of not less than 12 feet and a wheelbase of not less than 16 feet. Smaller graders may be used Mr small irregular areas when approved by the Engineer. Material Transfer Equipment: Equipment to transfer mixture from the hauling units or the roadbed to the spreading and finishing machine will be allowed unless otherwise shown on the Drawings. (3) (5) Windrow pick -up equipment, if permitted, shall be constructed in such a manner that substantially all of the mixture deposited on the roadbed is picked up and loaded into the spreading and finishing machine. The loading equipment shall be designed so that it does not interfere with the spreading and finishing machine in obtaining the required line, grade and surface without resorting to hand finishing. (6) Straightedge: The Contractor shall provide a ten foot straightedge acceptable to the Engineer for surface testing. 13/23/96 Page 8 Hot Mix Asphaltic Concrete Pavement 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 340.5 Stockpiling Aggregates Aggregates shall be stockpiled to facilitate blending. If the aggregate is not stockpiled on a hard, non - contaminant base, the bottom six inch layer of the stockpiles shall not be used. Where space is limited, stockpiles shall be separated by walls or other appropriate barriers. Aggregate, shall be stockpiled and protected from the weather a minimum of 24 hours prior to use to minimize free moisture content. When stockpiles are too large to protect from the weather, accurate and continuous means acceptable to the Engineer shall be provided to monitor aggregate moisture. Aggregates shall be stockpiled and handled such that segregation and contamination are minimized. No stockpile shall contain aggregate, including RAP, from more than one source. 340.6 Mixture Temperature The Contractor shall select a target temperature for discharge from the mixer between 250 F and 350 F for the mixture suitable to weather and Project conditions. The target temperature shall be reported to the Engineer daily and recorded in the Daily Progress Report. The mixture temperature shall not vary by more than 25 F from the target temperature upon discharge from the mixer. No mixture cooler than 50 F from target temperature shall be accepted or placed on the Project. 340.7 Mixture Storage A surge- storage system may be used to minimize production interruptions during the normal day's operations. When approved by the Engineer, ovemight storage in insulated storage bins may be used provided that material temperature and physical properties are not adversely affected. Mixtures with hardened lumps shall not be used. Stored mixtures shall not be exempt of any requirements provided in this specification. When a surge- storage system is used, it shall be equipped with a device such as a gob hopper or other device approved by the Engineer to prevent segregation in the surge- storage bin. 340.8 Mixture Moisture Content Mixture produced from any plant shall not have a moisture content in excess of percent by weight when discharged from the mixer. The moisture content shall be determined in accordance with TxDOT Test Method Tex - 212 -F, Part II, except that the sample shall be left in the oven a total of not less than four (4) hours. 340.9 Construction Methods (1) General: The Contractor shall be responsible for the production, transportation, placement and compaction of the specified paving mixture to the requirements of this specification. The Contractor shall also be responsible for providing a safe environment for inspection personnel to inspect the equipment and to take samples. 340 8!23/96 Page 9 Hot Mix Asphaltic Concrete Pavement Any material delivered to the Project that by visual inspection can reasonably be expected not to meet specification requirements (i.e. segregated or burned material, deficient or excess asphalt, low mixing temperature, visible contaminants, etc.), as determined by the Engineer, shall not be used or left in place. Equipment shall be inspected prior to use and, if found to be defective or in an operating condition that could potentially affect the quality of the finished pavement, as determined by the Engineer, its use shall not be allowed. Leakage of fuels, oils, grease, hydraulic or brake fluids or other contaminants onto the prepared surface or newly -laid mat will not be allowed. The paving mixture, when placed with a spreading and finishing machine, shall not be placed when the air temperature is below 50 F and is falling, but it may be placed when the air temperature is above 40 F and rising. The paving mixture, when used as a level -up course or when placed with a motor grader, shall not be placed when the air temperature is below 60 F and is falling, but it may be placed when the air temperature is 50 F and rising. Mat thickness of 1'h inches and less shall not be placed when the temperature of the surface on which the mat is to be placed is below 50 F. The temperature shall be taken in a shaded area away from artificial heat. Surfaces to be paved shall be finished, primed, cured, broomed and tacked, as appropriate, to the satisfaction of the Engineer. If the surface on which the first course of the paving mixture is to be placed is a flexible base course, and a cut -back asphalt is to be used as a prime coat, the flexible base shall have been primed and cured a minimum of 24 hours before the paving mixture may be placed. The 24 hour restriction will not apply to a flexible base that has been primed with material other than a cut -back. However, the surface on which the tack coat and /or paving mixture is to be placed shall be in a dry condition. Pavement shall be opened to traffic as soon as possible after temporary pavement markings or permanent markings are in place as indicated or as directed by the Engineer. Construction traffic allowed on pavements open to the public will be subject to all laws governing traffic on streets and highways. (2) Tack Coat: The surface upon which the tack is to be placed shall be cleaned thoroughly to the satisfaction of the Engineer. The surface shall be given a uniform application of tack coat as governed by Item 307, "Tack Coat". The tack coat shall be applied with an approved sprayer at a rate not to exceed 0.05 gallons per square yard. Where the paving mixture will adhere to the surface on which it is to be placed without the use of a tack coat, the tack coat may be eliminated by the Engineer. All contact surfaces of curbs, castings and structures shall be painted with a thin uniform application of tack coat. Whenever cut -back asphalts are used as a tack coat, the tack coat shall be rolled with a pneumatic roller. During the application of tack coat, care shall be taken to prevent splattering of adjacent pavement, curb and gutter and structures. All splatter shall be removed by the Contractor at his expense before the Work can be accepted. Transporting Asphaltic Concrete: The asphaltic mixture shall be hauled to the Work site in tight vehicles previously cleaned of all foreign material. In cool weather or for long hauls, covering of the truck bodies is required. (3) 8/23196 Page 10 Hot Mix Asphaltic Concrete Pavement 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 (4) Placing: Placing of the asphaltic mixture shall be done without tearing, shoving, gouging or segregating the mixture and without producing streaks in the mat. Unloading into the finishing machine shall be controlled so that bouncing or jarring the spreading and finishing machine shall not occur and the required lines and grades shall be obtained without resorting to hand finishing except as permitted below in this Section. Unless otherwise shown on the Drawings, dumping of the asphaltic material in a windrow and then placing the mixture in the finishing machine with windrow pick -up equipment will be permitted provided the temperature of the asphaltic mixture does not drop more than 50 F below the target temperature before being placed by the finishing machine. Under no circumstances will the asphaltic material be permitted to be dumped on or near the job site and then reloaded for hauling to the site of placement. Exceptions may be allowed if approved by the Engineer. When approved by the Engineer, level -up courses may be spread with a motor grader meeting the requirements of this specification. The spreading and finishing machine shall be operated at a uniform forward speed consistent with the plant production rate, hauling capability and roller train capacity to result in a continuous operation. Stopping of the spreading and finishing machine between trucks is to be held to a minimum. If, in the opinion of the Engineer, delivery of material is adversely affecting the mat (excessive stopping of the spreading and finishing machine, loss of mixture temperature, etc.), the Engineer may require paving operations to cease until acceptable methods are provided to minimize starting and stopping of the spreading and finishing machine. The hopper gates of the spreading and finishing machine shall be adjusted to provide an adequate and consistent flow of material. This shall result in enough material being delivered to the augers so that they are operating approximately 85 percent of the time or more. The augers shall provide means to supply adequate flow of material to the center of the paver. Augers shall supply an adequate flow of material for the full width of the mat being placed. Augers should be kept approximately one -half to three - quarters full of mixture at all times during the paving operation. When the asphaltic mixture is placed in a narrow strip along the edge of an existing pavement, or used to level up small areas of an existing pavement or placed in small irregular areas where the use of a finishing machine is not practical, the finishing machine may be eliminated when permitted by the Engineer. The paving material adjacent to castings and curb and gutter shall be finished uniformly high so that when compacted, it will be slightly above but not more than 1/8 inch above the edge of the casting or gutter lip. Longitudinal joints in the mat shall be placed to coincide with lane lines. Transverse joints shall be offset a minimum of five (5) Feet. (5) Compacting: The pavement shall be compacted thoroughly and uniformly to obtain the compaction and cross section meeting the requirements of the Drawings and specifications. Regardless of the method used for compaction, all rolling for compaction shall cease before the mixture drops below 175 F. 340 8123 /96 Page 11 Hot Mix Asphaltic Concrete Pavement Rolling with a pneumatic tire roller to seal the surface shall be provided. Rolling with a tandem or other steel -wheel roller shall be provided if required to iron out any roller marks. Vibratory rollers shall not be allowed in the vibrating mode on mats with a plan depth of less than 1'% inches. 0 Sampling and Testing .sphalt mixture shall be tested daily at the Project site for conformance to specification requirements. :ngineer shall determine sample locations based on the Contractor's anticipated production and the m number method of TxDOT Test Method Tex - 225 -F. Each days anticipated production shall be >ned into three (3) equal single -pass, sub -area lots. Each days sample locations shall be equally wted over the three (3) sub - areas. If, due to the weather or plant malfunctions, the Contractor's daily pated production is not made, the random locations will not be recalculated. Also, no more than one on of the three (3) sub -areas is to be located in an irregular shaped area such as a cul-de -sac. is otherwise approved by the Engineer, a minimum of three bag samples and three correlating cores e obtained from each days production. Bag samples shall be taken during lay -down operations. The iry sampling point for the bag samples shall be from the windrow if a windrow elevator is used. If a ow elevator is not used, the sample shall be taken from the middle of the paving machine hopper. will require stopping the paving machine in order for the Inspector to safely secure a sample by ig into the hopper. Gradation, asphalt content and stability shall be reported for each of the bag ,les. The stability value reported for each of the bag samples shall be the average of three (3) tests ag. Pavement thickness and density shall be determined by 6 -inch cores. One core shall be taken for 2,000 single -pass square yards with a minimum of three (3) cores for all projects. One core shall be 1 at the same station and pass sampled for each of the bag samples. For each day's placement, ity of cores for which no corresponding bag samples were taken shall be determined by using the age Maximum Theoretical Density of the day's three (3) bag samples or as may otherwise be mined by the Engineer. The Engineer may alter, increase or waive the testing schedule to ensure Trial and workmanship compliance with specification requirements. Acceptability of the completed ment shall be based on the average of test results for the Project as defined in Article 340.11, eptance Plan ". otal areas of less than 500 square yards, a total of only two bag samples and two correlating cores will btained. If the Contractor desires additional testing, it shall be at his entire expense. n, in the opinion of the Engineer, test results appear unrepresentative, additional testing may be orized. The retesting will be at the expense of the Contractor and the results of the retesting shall be aged with the results of the original testing. If the results of retesting indicate that the original testing erroneous, the original test results will be discarded. Pavements with low density results may be .red; but, the pavement shall not receive any additional compactive effort. as shall be taken by the City's laboratory within 48 hours of paving unless otherwise authorized by ineer. Pavements that will not or can not be cored within 48 hours shall be closed to both public and struction traffic. 8/23/96 Page 12 Hot Mix Asphaltic Concrete Pavement 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 340.11 Acceptance Plan For the purpose of the Acceptance Plan only, the "Project shall be defined as follows: The Project is the quantity of each of the specified mixture types as determined by the Engineer before the paving operation begins. Considerations for defining the Project shall include paving operation staged due to traffic considerations, changes to the Job Mix Formula, phasing of large projects, or other factors affecting the consistency in the production, lay -down /compaction, use of completed portions, and /or aging of in -place material. Acceptability of the completed pavement shall be based on the average of a minimum of three tests per Project for each of the mixture types specified. Pay adjustments for two or more acceptance factors shall be accumulative. Pay adjustments of 100% unit price reduction shall require removal and replacement of the Work. Replacement materials shall be subject to all requirements of this specification. Alternatively, the Engineer may allow the Work to remain in place without payment provided that the Work is warranted for an extended period and under conditions as determined by the Engineer. The decision of the Engineer as to the removal and replacement of the Work shall be the final authority. (1) Non - Pay - Adjustment Acceptance Factors: (a) Surface Characteristics: Unless otherwise directed by the Engineer, all pavements shall be tested for smoothness. Surfaces shall be tested with a 10 foot straightedge parallel to the roadway centerline and perpendicular to the centerline on flat, cross -slope sections. Maximum allowable deviation in 10 feet shall be 1/8 inch parallel to the centerline and ''A inch perpendicular to the centerline. Sections exceeding these maximums shall be corrected to the satisfaction of the Engineer. The completed surface must meet the approval of the Engineer for surface smoothness, finish and appearance. If the surface ravels, ruts or deteriorates in any manner prior to the end of the warranty period, it will be the Contractor's responsibility to correct this condition at his expense to the satisfaction of the Engineer and in conformance with the requirements of this specification. For HMAC rehabilitation and overlay projects, if cracks develop in the pavement surface within the one year warranty period, the Contractor shall seal the cracks in accordance with Item 313, "Rubber Asphalt Joint and Crack Sealer". Payment for this work will be measured and paid for as Mobilization (LS) and Crack Sealing (LF). For new HMAC roadways constructed in accordance with the Drawings and specifications, if cracks less than 1 /4 inch in width develop in the pavement surface within the one year warranty period the Contractor shall seal the cracks in accordance with Item 313, "Rubber Asphalt Joint and Crack Sealer'. Payment for this Work will be measured and paid for as Mobilization (LS) and Crack Sealing (LF). If cracks equal to or greater than '/ inch in width develop in the pavement surface within the one year warranty period, the cracking shall be reviewed and evaluated by the Engineer before corrective action is taken. 340 8/23/96 Page 13 Hot Mix Asphaltic Concrete Pavement GRADATION ACCEPTANCE SCHEDULE (TEX- 210 -F) SIEVE DEVIATION FROM JOB MIX FORMULA PERCENT CONTRACT UNIT PRICE REDUCTION Total retained on No. 10 ± 5.0 5.1± 0 10 Passing No. 200 ±3.0 3.1 ±. 0 5 (b) Stability: Stability test results shall be used as indicators of potential problems. Where stability test results fall outside the range specified in this specification, additional tests shall be taken as directed by the Engineer for further evaluation and monitoring of the paving mixture. This additional stability testing will be at the expense of the Contractor. When, in the opinion of the Engineer, the stability is deemed unacceptable for the intended use of the pavement, the paving mixture shall be removed and replaced to the limits indicated by test results or may be left in place on conditions acceptable to the Engineer. When the paving mixture is removed and replaced, it shall be at the sole expense of the Contractor. Laboratory Density: Laboratory density results as determined by TxDOT Test Method Tex - 207-F shall be used as indicators of potential problems. Where laboratory density test results are less than 94.5% or more than 97.5 %, additional tests shall be taken as directed by the Engineer for further evaluation and monitoring of the paving mixture. This additional laboratory density testing will be at the expense of the Contractor. When, in the opinion of the Engineer, the laboratory density is deemed unacceptable for the intended use of the pavement, the paving mixture shall be removed and replaced to the limits indicated by test results. (c) Paving mixtures that are removed and replaced shall be at the sole expense of the Contractor. (d) Limited Areas: Irrespective of an acceptable overall Project average for any or all of the Pay - Adjustment Acceptance Factors, limited substandard portions of the Work, as determined by the Engineer, shall be remedied or removed and replaced to the satisfaction of the Engineer at the expense of the Contractor. (2) Pay- Adjustment Acceptance Factors: Contract unit prices shall be adjusted for paving mixtures that fail to meet acceptance criteria for gradation, asphalt content, density and mat thickness in accordance with the following: 40 8123/96 Page 14 Hot Mix Asphaltic Concrete Pavement 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ASPHALT CONTENT ACCEPTANCE SCHEDULE (TEX- 210 -F) Deviation from the Job Mix Formula Percent Contract Unit Price Reduction Local Streets* All Others ± 0.5 0 0 ±0.51 to ±0.60 15 25 +0.61 to +0.70 25' 100; Remove and Replace -0.61 to -0.70 100; Remove and Replace 100; Remove and Replace Over ±0.70 100: Remove and Replace 100; Remove and Replace 'A local or residential street that serves as access to residence or other abutting property. *if the street has an ADT of 500, or less, with 1 %, or less, of truck traffic, plus a 2 year warranty; otherwise, Remove and Replace DENSITY ACCEPTANCE SCHEDULE (TEX- 207- FJTEX- 227 -F) *PERCENT DENSITY Percent Contract Unit Price Reduction 1./2" Thickness or Greater Less than 1 /s Thickness Above 96 100; Remove and Replace 100; Remove and Replace 91 to 96 0 0 90.9 to 88.1 0.625 per 0.10% deficiency in density 0.50 per 0.10% deficiency in density Less than 88.1 100: Remove and Replace 100; Remove and Replace 'Core bulk density divided by max. theoretical density 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 340 8123/96 Page 15 Hot Mix Asphaltic Concrete Pavement THICKNESS ACCEPTANCE SCHEDULE VARIANCE PERCENT OF THICKNESS PERCENT CONTRACT UNIT PRICE REDUCTION 0 - 10 0 10.1 - 16 20 16.1 -25 50 Over 25 100; Remove and Replace or mill /overlay 1" minimum The Density Acceptance Schedule will not apply to parking lots and other irregular shaped areas in which it is difficult to properly compact. It will apply to utility trenches 4 feet or wider. Core thicknesses greater than Drawing requirements shall be factored into calculation at Drawing required thickness. If total thickness of lift(s) proves to be less than required, the Contractor may remove and replace the overlay deficient areas as agreed to by the Engineer. Overlays to correct thickness deficiencies shall be not less than one (1) inch thick. Overlays shall require milling of the asphalt in order to prevent a "featheredge" of the overlaying pavement. The extent of the area to be overlaid or removed and replaced shall be determined by additional cores meeting the required thickness. All additional coring to determine the area shall be paid for by the Contractor. 0.12 Measurement )rk performed and material placed shall be measured under one of the following methods. When awing quantity measurement is specified, adjustment of quantity may be made as follows. If the quantity •asured as outlined vary from those shown on the Drawings by more than 5 %, either party to the ntract may request in writing and adjustment of the quantity by each separate bid item. The party to the ntract which requests the adjustment shall present to the other one copy of measurements and culations showing the revised quantity in question. This revised quantity, when approved by the gineer, shall constitute the final quantity for which payment will be made. However, no adjustment will made for any quantity which exceeds the Drawing required thickness. ?thod A: Asphaltic concrete pavement shall be measured by the ton (2,000 pounds) of the type actually ed in completed and accepted Work in accordance with the Drawings and specifications. :e measurement shall be made on approved truck scales that meet the requirements of the National stitute of Standards and Technology Handbooks 44 and 112 except that the required accuracy shall be 4 percent of the load being weighed. The Contractor shall fumish a report of calibration from a scale schanic licensed by the Texas Department of Agriculture certifying that the scales meet this requirement. 0 8/23/96 Page 16 Hot Mix Asphaltic Concrete Pavement 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Method B: Asphaltic concrete pavement shall be measured by the square yard of specified total thickness of the type of paving mixture actually used in completed and accepted Work in accordance with Drawings and specifications. Multiple lifts of the same type shall be considered as one for square yard measurement ' purposes. Method C: Asphaltic concrete pavement shall be measured by the linear foot of specified total thickness of the type of paving mixture actually used in completed and accepted Work in accordance with Drawings and specifications. Multiple lifts of the same type shall be considered as one for linear foot measurement purposes. 340.13 Payment ' Work performed and materials furnished as prescribed by this item and measured as provided under "Measurement" will be paid for at the unit prices bid or pay adjusted unit price for HOT MIX ASPHALTIC CONCRETE PAVEMENT, of the types and thicknesses specified, which prices shall be full compensation 1 for furnishing all labor, equipment, time, materials and incidentals necessary to complete the Work. Tack coat, sawcutting and temporary pavement markings will not be measured or paid for directly but shall 1 be considered subsidiary to ITEM 340, "HOT MIX ASPHALTIC CONCRETE PAVEMENT'. Payment for Work meeting specifications will be made under one of the following: ' Pay Item No. 340 -A: Hot Mix Asphaltic Concrete Pavement, Type _, - Per Ton Pay Item No. 340 -B: Hot Mix Asphaltic Concrete Pavement, _inches, Type _ - Per Square 1 Yard. Pay Item No. 340 -C: Hot Mix Asphaltic Concrete Pavement, _Inches, Type - Per Linear 1 Foot. Pay Item No. 340 -PQ: Hot Mix Asphaltic Concrete Pavement, _Inches, Type - Per 1 Drawing Quantity. Pay Item No. 340 -L: Hot Mix Asphaltic Concrete Pavement, _in., Type _ - Level -up Course. Pay Item No. 340 -M: Crack Sealing Mobilization, Lump Sum. Pay Item No. 340S: Crack Sealing, per Linear Foot. End Ref: 230, 232, 301, 307, 313, 864, 1804 1 1 1 1 340 8123196 Page 17 Hot Mix Asphaltic Concrete Pavement 8/23/96 Page 18 Hot Mix Asphaltic Concrete Pavement 1 1 1 1 1 1 1 1 1 1 1 1 1 r 1 1 1 1 1 1 375.2 Materials ITEM NO. 375 CONCRETE PAVERS FOR SIDEWALK RAMPS 375.1 Description This item shall consist of furnishing and installing interlocking concrete pavers manufactured for the construction of paved sidewalk ramps, constructed as herein specified on an approved base or subgrade in conformity to the lines, grades and details indicated or as established by the Engineer. (1) Base Course Base Course will be placed, compacted and paid for under Item No. 210, "Flexible Base". (2) Concrete Pavers Concrete Pavers shall be modular concrete pavers conforming to ASTM Designation: C 936 for solid concrete interlocking paving units. (3) Pigments Pigments used in concrete pavers shall be synthetic iron oxide and shall be alkali- resistant, light fast, water insoluble, chemically inert and weather resistant. (4) Sand Cushion Sand Cushion shall be concrete sand Grade No. 1 as indicated in Table 2, Item No. 403, "Concrete for Structures ". The bedding sand shall be free of deleterious soluble salts or other contaminants likely to cause efflorescence or contribute to reduced skid resistance. The moisture content shall be from 3 to 7 percent. (5) Mortar Mortar shall be composed of one part portland cement, one part masonry cement (or ' part hydrated lime), sand equal to 2'% to 3 times the sum of the volumes of the cement and lime used, and enough water to make the mixture plastic. 375.3 Physical Requirements The general shape of the concrete pavers shall be similar to that indicated. The concrete pavers shall be of the color and laid in the pattern as specified or as approved in writing by the Engineer. All units shall be sound and free of defects that would interfere with the appearance or proper placing of the unit or impair the strength or longevity of the final structure. Any units which are structurally damaged during the work shall be immediately removed and replaced. 375 5/16/94 Page 1 Concrete Pavers for Sidewalk Ramps 4 Construction Method :cessary excavation, filling and grading of the slopes adjacent to the completed concrete pavers will ■nsidered subsidiary to this item, unless included as a separate pay item in the Contract. • subgrade or base course shall be shaped to the lines, grades and cross sections as indicated or as :ed by the Engineer and shall be thoroughly compacted. subgrade is undercut by more than 4 inches or the natural ground is below "top of subgrade" by than 4 inches, the necessary backfill shall be made with an approved material and compacted with a ianical tamper. Hand tamping will not be permitted. ncompacted sand bed base shall be screeded over the compacted base to a thickness of 1'/% to 2 :s. Bedding sand shall not be used for leveling the base course. rete pavers shall be placed on a 2" minimum Class A Fibrous Concrete pad (see Item 407, "Fibrous :rete" and Item 403, "Concrete for Structures "), to the indicated laying pattern. Paving units shall be !d to achieve gaps nominally 1/16 to 1/8 inch wide between adjacent units such that all joints are ctly aligned. First row shall abut an edge restraint with a gap of 1/8 inch and shall be laid at a suitable angle to the restraint to achieve the required visual orientation of paving units in the completed pavement. Bch row, all full units shall be laid first. Closure units shall be cut and fitted subsequently. Such closure shall consist of not less than 25 percent of a full unit. Units may be cut using a mechanical or aulic cutter or by power sawing. Any foot or wheel barrow traffic during the construction shall use ds overlaying paving to prevent disturbance of units prior to final set. No other traffic shall be allowed ie pavement at this stage of construction. oon as practical after placement of pavers into the mortar bed. and in any case prior to the termination ork on that day, and prior to the acceptance of construction traffic, bedding sand for joint - filling shall be ad over the pavement and allowed to dry. When dry, the filling sand shall be swept to fill the joints. - traffic has been allowed on the pavers, joints shall be refilled with dry sand periodically until no tional sand will be accepted in the joints. .5 Measurement 3pted work performed as prescribed by this item will be measured by the square foot of surface area of icrete Pavers for Sidewalk Ramps ". .6 Payment work performed as prescribed by this item will be paid for at the unit price bid per square foot for ncrete Pavers for Sidewalk Ramps ", which price shall be full compensation for preparing the subgrade n not included as a separate item; for furnishing and placing all materials, manipulation, labor, tools, ipment and incidentals necessary to complete the work. 5/16/94 Page 2 Concrete Pavers for Sidewalk Ramps Payment will be made under: Pay Item No. 375: Concrete Pavers for Sidewalk Ramps mm - Per Square Foot. End Ref: 210, 403, 407 375 5/16/94 Page 3 Concrete Pavers for Sidewalk Ramps 5/16/94 Page 4 Concrete Pavers for Sidewalk Ramps 1 1 1 1 1 1 1 1 1 1 1 y 1 1 1 1 1 403.2 Materials ITEM NO. 403 CONCRETE FOR STRUCTURES 403.1 Description This item shall govern quality, storage, handling. proportioning and mixing of materials for Portland cement concrete construction of buildings, bridges, culverts, slabs, prestressed concrete and incidental appurtenances. Concrete shall be composed of Portland cement or Portland cement and fly ash, water, aggregates (fine and coarse), and admixtures proportioned and mixed as hereinafter provided to achieve specified results. (1) Cementitious Materials Portland cement shall conform to ASTM C 150, Type 1 (General Purpose), Type II (General Purpose with Moderate Sulfate Resistance) and Type III (High Early Strength). Type I shall be used when none is specified. Type I and Type III shall not be used when Type II is specified. Type III may be used in lieu of Type I when the anticipated air temperature for the succeeding 12 hours will not exceed 60 F. All cement shall be of the same type and from the same source for a monolithic placement. Portland cement manufactured in a cement kiln fueled by hazardous waste (30 Texas Administrative Code, Section 335.1) shall be prohibited. This applies to any other specification concerning the use of cement materials. Contractor shall maintain a record of source for each batch. Supplier shall certify that no hazardous waste is used in the fuel mix or raw materials. Fly ash (denoted by TEX designations Type A and Type B) may replace 20 to 35 percent of a mix design's Portland cement content by absolute volume. Fly ash shall not be used in mix designs with less than five (5) sacks of Portland cement per cubic yard unless specifically permitted by the contract plans or project manual. Fly Ash may be used in all other classes of concrete, except that Type B fly ash shall not be used with Type II cement. Fly ash shall conform to the requirements of Item 405, "Concrete Admixtures." (2) Mixing Water Water for use in concrete and for curing shall be potable water free of oils, acids, organic matter or other deleterious substances and shall not contain more than 1,000 parts per million of chlorides as CI or sulfates as SO. Contractor may request approval of water from other sources. Contractor shall arrange for samples to be taken from the source and tested at his expense. Water quality tests shall conform to AASHTO Method T 26 except where such methods are in conflict with provisions of this specification. 403 5/18/95 Page 1 Concrete for Structures Table 1: Course Aggregate Gradation Chart (TEX 401 -a, Percent Retained) de Nom. Size 2%:" 2" 1 '/_" 1" '/." '/2" 318" No. 4 No. 8 2 ' /2' 0 0 -20 15 -50 60 -80 95 -100 1 '/" 0 0 -5 30 -65 70 -90 95 -100 1' 0 0 -5 10-40 40 -75 95 -100 1„ 0 0 -5 40 -75 90 -100 95 -100 3/4^ 0 0 -10 45 -80 90 -100 95 -100 3) Coarse Aggregate Coarse aggregate shall consist of durable particles of crushed or uncrushed gravel, crushed blast furnace slag, crushed stone or combinations thereof; free from frozen material or injurious amounts of salt, alkali, vegetable matter or other objectionable material either free or as an adherent coating. It shall not contain more than 0.25 percent by weight of clay lumps, nor more than 1.0 percent by weight of shale nor more than 5 percent by weight of laminated and /or friable particles when tested in accordance with TXDOT Test Method TEX- 413 -A. It shall have a wear of not more than 40 percent when tested in accordance with TXDOT Test Method TEX- 410 -A. Unless otherwise indicated, coarse aggregate shall be subjected to 5 cycles of the soundness test conforming to TXDOT Test Method TEX- 411 -A. The loss shall not be greater than 12 percent when sodium sulfate is used or 18 percent when magnesium sulfate is used. Coarse aggregate shall be washed. The Loss by Decantation (TXDOT Test Method TEX -406 -A), plus allowable weight of clay lumps, shall not exceed 1 percent or value indicated on the plans or in the project manual, whichever is less. If material finer than the 200 sieve is definitely established to be dust of fracture of aggregates made primarily from crushing of stone, essentially free from clay or shale as established by TXDOT Test Method TEX- 406 -A, the percent may be increased to 1.5. The coarse aggregate factor may not be more than 0.82; however, when voids in the coarse aggregate exceed 48 percent of the total rodded volume, the coarse aggregate factor shall not exceed 0.85. The coarse aggregate factor may not be less than 0.68 except for a Class I machine extruded mix that shall not have a coarse aggregate factor not lower than 0.61. When exposed aggregate surfaces are required, the coarse aggregate shall consist of particles with at least 40 percent crushed faces. Uncrushed gravel, polished aggregates and clear resilient coatings are not acceptable for exposed aggregate pedestrian surfaces (i.e. sidewalks, driveways, medians, islands, etc.). Grade 5 aggregates shall be used for exposed aggregate finishes. When tested by approved methods, the coarse aggregate including combinations of aggregates when used, shall conform to the grading requirements shown in Table 1. 5/18/95 Page 2 Concrete for Structures 1 1 1 1 _ 1 1 1 1 1 1 1 1 1 1 1 1 1 Table 2: Fine Aggregate Gradation Chart (TEX 401 -A, Percent Retained) 3/8 "" No. 4 No. 8 No. 16 No. 30 No. 50 No. 100 No. 200 0 0 -5 0 -20 15 -50 35 -75 65 -90 90 -100 97 -100 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 (4) Fine Aggregate Fine aggregate shall consist of clean, hard, durable and uncoated particles of natural or manufactured sand or a combination thereof, with or without a mineral filler. It shall be free from frozen material or injurious amounts of salt, alkali, vegetable matter or other objectionable material and it shall not contain more than 0.5 percent by weight of clay lumps. When subjected to color test for organic impurities per TXDOT Test Method TEX- 408 -A, it shall not show a color darker than standard. Acid insoluble residue of fine aggregate used in slab concrete subject to direct traffic shall not be less than 28 percent by weight when tested conforming to TXDOT Test Method TEX- 612 -J. When tested by approved methods, the fine aggregate, including combinations of aggregates, when used, shall conform to the grading requirements shown in Table 2. Where sand equivalence is greater than 85, retainage on No. 50 sieve may be 65 to 94 percent. Where manufactured sand is used in lieu of natural sand, the percent retained on No. 200 sieve shall be 94 to 100. Sand equivalent per TXDOT Test Method TEX -203 -F shall not be less than 80 nor less than otherwise indicated, whichever is greater. The fineness modulus will be determined by adding the percentages by weight retained on sieve Nos. 4, 8, 16, 30, 50 and 100 and dividing the sum of the six sieves by 100. For Class A and C concrete, the fineness modulus shall be between 2.30 and 3.10. For Class H concrete, the fineness modulus shall be between 2.40 and 2.90. (5) Mineral Filler Mineral filler shall consist of stone dust, clean crushed sand, approved fly ash or other approved inert material. (6) Mortar (Grout) Mortar for repair of concrete shall consist of 1 part cement, 2 parts finely graded sand and enough water to make the mixture plastic. When required to prevent color difference, white cement shall be added to produce color required. When required by the Engineer, an approved latex adhesive shall be added to the mortar. (7) Admixtures All admixtures shall comply with the requirements of ITEM 405 CONCRETE ADMIXTURES. Calcium chloride -based admixtures shall not be approved. 403 5/18/95 Page 3 Concrete for Structures .3 Storage of Cement and Fly Ash ent and fly ash shall be stored in separate and well ventilated, weatherproof buildings or approved which will protect the material from dampness or absorption of moisture. Storage facilities shall be y accessible and each shipment of packaged cement shall be kept separated to provide for lification and inspection. Engineer may permit small quantities of sacked cement to be stored in the 1 for a maximum of 48 hours on a raised platform and under waterproof covering. .4 Storage of Aggregates . egates shall be stockpiled in sizes to facilitate blending. If the aggregate is not stockpiled on a hard, contaminant base, the bottom 6 inch layer of the stockpile shall not be used without recleaning the egate. Where space is limited, stockpiles shall be separated by walls or other appropriate barriers. .egate shall be stockpiled and protected from the weather a minimum of 24 hours prior to use to -nize free moisture content. When stockpiles are too large to protect from the weather, accurate and inuous means acceptable to the Engineer shall be provided to monitor aggregate temperature and ;cure. Aggregates shall be stockpiled and handled such that segregation and contamination are mized. .5 Measurement of Materials er shall be accurately metered. Fine and coarse aggregates, mineral filler, bulk cement and fly ash I be weighed separately. Allowances shall be made in the water volume and aggregate weights during hing for moisture content of aggregates and admixtures. Volumetric and weight measuring devices I be acceptable to Engineer. ;h weighing of sacked cement is not required; however, bags, individually and entire shipments, may vary by more than 3 percent from the specified weight of 94 pounds per bag. The average bag weight shipment shall be determined by weighing 50 bags taken at random. .6 Mix Design tractor shall furnish a mix design acceptable to the Engineer for class of concrete specified. The mix 11 be designed by a qualified commercial laboratory and signed /sealed by a Texas - registered fessional Engineer to conform with requirements contained herein, to ACI 211.1 or TXDOT Bulletin C- (and supplements thereto). Contractor shall perform, at his own expense, the work required to stantiate the design, including testing of strength specimens. Complete concrete design data shall be mitted to the Engineer for approval. The mix design will be valid for a period of one (1) year provided there are no changes to the component materials. he end of one (1) year, a previously- approved mix may be resubmitted for approval if it can be shown no substantial change in the component materials has occurred. The resubmittal analysis must be ewed, signed and sealed by a Texas - registered Professional Engineer. This resubmittal will include a - ialysis of specific gravity, absorption, finess modulus, sand equivalent, soundness, wear and unit ghts of the aggregates. Provided that the fineness modulus did not deviate by more than 0.20 or that reproportioned total mixing water, aggregate and cement (or cement plus fly ash) are within 1, 2, and 3 cent, respectively, of pre- approved quantities, a one -year extension on the approval of the mix may be nted by the Engineer. Updated cement, fly ash, and admixture certifications shall accompany the ubmittal. 5/18/95 Page 4 Concrete for Structures 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Table 3: Slump Requirements Type of Construction Slump, inches Max. Min. Cased Drilled Shafts 4 3 Reinforced Foundation Caissons and Footings 3 1 Reinforced Footings and Substructure Walls 3 1 Uncased Drilled Shafts 6 5 Thin- walled Sections (9 inches or less) 5 4 Prestressed Concrete Members 5 4 Precast Drainage Structures 6 4 Wall Sections over 9 inches 4 3 Reinforced Building Slabs, Beams, Columns and Walls 4 1 Bridge Decks 4 2 Pavements, Fixed -form 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 r 1 1 1 1 1 Approved admixtures conforming to Item 405, "Concrete Admixtures" may be used with all classes of concrete at the option of the Contractor provided that specific requirements of the governing concrete structure specification are met. Water reducing and retarding agents shall be required for hot weather, large mass, and continuous slab placements. Air entraining agents may be used in all mixes but must be used in the classes indicated on Table 4. Unless approved by the Engineer, mix designs shall not exceed air contents for extreme exposure conditions as recommended by ACI 211.1 for the various aggregate grades. 403.7 Consistency and Quality of Concrete Consistency and quality of concrete should allow efficient placement and completion of finishing operations oefore initial set. Retempering shall not be allowed. When field conditions are such that additional moisture :s needed for final concrete surface finishing operation, required water shall be applied to surface by fog spray only and shall be held to a minimum. Concrete shall be workable, cohesive, possess satisfactory finishing qualities and of stiffest consistency that can be placed and vibrated into a homogeneous mass within slump requirements specified in Table 3. Excessive bleeding shall be avoided and in no case will it pe permissible to expedite finishing and drying by sprinkling the surface with cement powder. No concrete will be permitted with a slump in excess of the maximums shown unless water reducing admixtures have peen previously approved. Slump values shall conform to TXDOT Test Method TEX- 415 -A. 403 5/18/95 Page 5 Concrete for Structures Table 3: Slump Requirements (Continued) Type of Construction Slump, inches Max. Min. Pavements, Slip -form 11/2 '14 Sidewalks, Driveways and Slabs on Ground 4 2 Curb & Gutter, Hand - vibrated 3 1 Curb & Gutter, Hand - tamped or spaded 4 2 Curb & Gutter, Slip- form /extrusion machine 2 '/ Heavy Mass Construction 2 1 High Strength Concrete 4 3 Riprap and Other Miscellaneous Concrete 6 1 Under Water or Seal Concrete 6 5 ng progress of the work, Engineer or City's testing laboratory shall cast test cylinders and /or beams as iec( on compressive and /or flexural strength of concrete actually placed. Engineer or City's testing ratory may also perform slump tests, entrained air tests and temperature checks to ensure compliance specifications. )ortioning of all material components shall be checked prior to discharging. Excluding mortar material ore- coating of the mixer drum [403.8(2)] and adjustment for moisture content of admixtures and - egates, material components shall fall within the range of ± 1 % for water, + 2% for aggregates, + 3% :ement, -2% for fly ash and within manufacturer recommended dosage rates for admixtures except that ntrainment shall be + 1' /s points of the mix design requirements. :ss otherwise specified, concrete mix temperature shall not exceed 90° F except in mixes with high le water reducers where a maximum mix temperature of 100° F will be allowed. Cooling an otherwise aptable mix by addition of water or ice will not be allowed. beams or cylinders will be required for small placements such as manholes, inlets, culverts, lwalls, etc. Engineer may vary the number of tests to a minimum of 1 for each 25 cubic yards placed a several day period. t beams or cylinders shall be required for each monolithic placement of bridge decks or rstructures, top slabs of direct traffic culverts, cased drilled shafts, structural beams and as otherwise cted by Engineer for design strength or early form removal. Test beams or cylinders made for early i removal or use of structure will be at Contractor's expense, except when required by Engineer. 5/18/95 Page 6 Concrete for Structures 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Table 4: Classes of Concrete Class Sk Cement Per CY Min. 28 Day psi Min. Beam 7 Day psi *Max. WIC Ratio Coarse Agg. No. '• Air Ent. A 5.0 3000 500 6.5 1,2,3,4,5 Yes B 4.0 2000 300 8.0 2,3,4,5 No C 6.0 3600 600 6.0 1,2,3,4,5 Yes D 4.5 2500 425 7.5 2,3,4 No H 6.0 As ind. As Ind. 5.5 3,4 Yes I 5.5 3500 575 6.2 2,3,4,5 Yes J 2.0 800 N/A N/A 2,3,4,5 No S 6.0 3600 600 5.0 2,3,4,5 Yes Notes: 1. Grade 1 coarse with 4 inch minimum 2. When Type 550 psi; with 3. The design or TXDOT C -11 4. "Maximum by Engineer, aggregate may be used in massive foundations only (except cased drilled shafts) clear spacing between reinforcing steel. 11 cement is used in Class C or S concrete, the 7 day beam break requirement will be Class A, 460 psi., minimum. water - cement ratio shall be appropriately adjusted for mixes with fly ash per ACI 211.1 (and supplements thereto), as applicable. air design contents for the five grades of coarse aggregate, unless otherwise approved are: 4.5% for Grade 1, 5.5% for Grade 2, and 6.0% for Grades 3, 4, and 5. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 strength test shall be defined as the average of breaking strength of 2 cylinders or 2 beams as applicable. Specimens will be tested conforming to TXDOT Test Method TEX -418 -A or TEX- 420 -A. If •equired strength or consistency of class of concrete being produced cannot be secured with minimum : ementitious material specified or without exceeding maximum water /cementitious material ratio, -ontractor will be required to furnish different aggregates, use a water reducing agent, an air entraining agent or increase cementitious material content in order to provide concrete meeting these specifications. Test specimens shall be cured using the same methods and under the same conditions as the concrete . epresented. Design strength beams and cylinders shall be cured conforming to TXDOT Bulletin C -11 (and Supplements thereto). Nhen control of concrete quality is by 28 day compressive tests, job control will be by 7 day flexural tests. f the required 7 day strength is not secured with the quantity of cement specified in Table 4, changes in :he mix design shall be made and resubmitted for approval. 403 5/18/95 Page 7 Concrete for Structures 3.8 Mixing and Mixing Equipment equipment, tools and machinery used for hauling materials and performing any part of the work shall be intained in such condition to insure completion of the work without excessive delays. ing shall be done in a mixer of approved type and size that will produce uniform distribution of material )ughout the mass and shall be capable of producing concrete meeting requirements of ASTM C 94, 3 dy -mixed Concrete and these specifications. Mixing equipment shall be capable of producing sufficient crete to provide required quantities. Entire contents of the drum shall be discharged before any terials are placed therein for a succeeding batch. Improperly mixed concrete shall not be placed in a icture. The mixer may be batched by either volumetric or weight sensing equipment and shall be ipped with a suitable timing device that will lock the discharging mechanism and signal when specified e of mixing has elapsed. (1) Proportioning and Mixing Equipment For all miscellaneous concrete placements, a mobile, continuous, volumetric mixer or a volumetric or weight batch mixer of the rotating paddle type may be used. When approved by Engineer in writing or when specified for use, these mixers may be used for other types of concrete construction, including structural concrete, if the number of mixers furnished will supply the amount of concrete required for the particular operation in question. These mixers shall be designed to receive all the concrete ingredients, including admixtures, required by the mix design in a continuous uniform rate and mix them to the required consistency before discharging. Mixers shall have adequate water supply and metering devices. For continuous volumetric mixers, the materials delivered during a revolution of the driving mechanism or in a selected interval, will be considered a batch and the proportion of each ingredient will be calculated in the same manner as for a batch type plant. Mixing time shall conform to recommendations of manufacturer of mixer unless otherwise directed by Engineer. (2) Ready -mixed Concrete Use of ready -mixed concrete will be permitted provided the batching plant and mixer trucks meet quality requirements specified herein. When ready -mixed concrete is used, additional mortar (1 sack cement, 3 parts sand and sufficient water) shall be added to each batch to coat the mixer drum. Ready -mixed concrete, batching plant and mixer truck operation shall include the following: A ticket system will be used that includes a copy for the Inspector. Ticket will have machine stamped time /date of concrete batch, weight of cement, fly ash, sand and aggregates; exact nomenclature and written quantities of admixtures and water. Any item missing or incomplete on ticket may be cause for rejection of concrete. (b) Sufficient trucks will be available to support continuous placements. Contractor will satisfy Engineer that adequate standby trucks are available to support monolithic placement requirements. (a) 3 5/18/95 Page 8 Concrete for Structures (c) A portion of mixing water required by the mix design to produce the specified slump may be withheld and added at the job site, but only with permission of Engineer and under the Inspector's observation. When water is added under these conditions, it will be thoroughly mixed before any slump or strength samples are taken. Additional cement shall not be added at the job site to otherwise unacceptable mixes. (d) A metal plate(s) shall be attached in a prominent place on each truck mixer plainly showing the various uses for which it was designed. The data shall include the drum's speed of rotation for mixing and for agitating and the capacity for complete mixing and /or agitating only. A copy of the manufacturer's design, showing dimensions of blades, shall be available for inspection at the plant at all times. Accumulations of hardened concrete shall be removed to the satisfaction of the Engineer or Owner. (e) The loading of the transit mixers shall not exceed capacity as shown on the manufacturer's plate attached.to the mixer or 63 percent of the drum volume, whichever is the lesser volume. The loading of transit mixers to the extent of causing spill -out en route to delivery will not be acceptable. Consistent spillage will be cause for disqualification of a supplier. (f) Excess concrete remaining in the drum after delivery and wash water after delivery shall not be dumped on the project site unless approval of the dump location is first secured from the Engineer or Owner. (3) Hand - mixed Concrete Hand mixing of concrete may be permitted for small placements or in case of an emergency and then only on authorization of the Engineer. Hand -mixed batches shall not exceed a 4 cubic foot batch in volume. Material volume ratios shall not be leaner than 1 part cement, 2 parts large aggregate, 1 part fine aggregate and enough water to produce a consistent mix with a slump not to exceed 4 inches. Admixtures shall not be used unless specifically approved by the Engineer. 403.9 Excavation, Placing of Concrete, Finishing, Curing and Backfill Excavation, placing of concrete, finishing, curing and backfill shall conform to Item 401, "Structural Excavation and Backfill ", and Item 410, "Concrete Structures ". 403.10 Measurement Where measurement of concrete for a structure is not provided by another governing pay item in the Project Manual, measurement shall be made under this specification in accordance with the following. The quantities of concrete of the various classifications which constitute the completed and accepted structure or structures in place will be measured by the cubic yard, each, square foot, square yard or linear foot as indicated in the Project Manual. Measurement will be as follows: (1) General Measurement based on dimensions shall be for the completed structure as measured in place. However, field- measured dimensions shall not exceed those indicated on the plans or as may have been directed by the Engineer in writing. (a) 403 5/18/95 Page 9 Concrete for Structures (3) (b) No deductions shall be made for chamfers less than 2 inches in depth, embedded portions of structural steel, reinforcing steel, nuts, bolts, conduits less than 5 inches in diameter, pre /post tensioning tendons, keys, waterstops, weep holes and expansion joints 2 inches or less in width. (c) No measurement shall be made for concrete keys between adjoining beams or prestressed concrete planks. (d) No measurement shall be made for tit concrete between the ends or adjoining prestressed concrete planks /box beams at bent caps or between the ends of prestressed concrete planks /box beams and abutment end walls. (e) No measurement shall be made for inlet and junction box invert concrete. (f) No measurement shall be made for any additional concrete required above the normal slab thickness for camber or crown. (2) Plan Quantity. For those items measured for plan quantity payment, adequate calculations have been made. If no adjustment is required by Article 403.11, additional measurements or calculations will not be required or made. (3) Measured in Place. For those items not measured for Plan Quantity payment, measurement will be made in place, subject to the requirements of Article 403.10(1)(a) above. .11 Payment work performed and materials furnished as prescribed by this item and measured in accordance with applicable provisions of "Measurement" above will be paid for as follows. quantity to be paid for will be that quantity shown on the contract plans and/or in the Project Manual, .rdless of errors in calculations, except as may be modified by the following. Quantities will be adjusted: (1) When a complete structure element has been erroneously included or omitted from the plans, the quantity shown on the plans for that element will be added to or deducted from the plan quantity and included for payment. A complete structure element will be the smallest portion of a total structure for which a quantity is included on the plans. Quantities revised in this manner will not be subject to the provisions of the "General Conditions ", Article 11. (2) When the plan quantity for a complete structure element is in error by 5 percent or more, a recalculation will be made and the corrected quantity included for payment. Quantities revised in this manner will not be subject to the provisions of the "General Conditions ", Article 11 When quantities are revised by a change in design, the "plan quantity" will be increased or decreased by the amount involved in the design change. Quantities revised in this manner will be subject to the provisions of the "General Conditions ", Article 11. party tc the contract requesting the adjustment shall present to the other, a copy of the description location. together with calculations of the quantity for the structure element involved. When this ntity is certified correct by the Engineer, it will become the revised plan quantity. 5/18195 Page 10 Concrete for Structures 1 1 1 1 1 1 1 � 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Pay Item No. 403: (Structure or Structural Component) - Per (Unit Measure). 1 1 1 1 1 1 1 1 1 1 1 1 1 1 iment for increased or decreased costs due to a change in design on those items measured as "Cubic - d ", "Each ", "Square Foot ", "Square Yard" or "Linear Foot" will be determined by Change Order. antities revised in this manner will be subject to the provisions of the "General Conditions ", Article 11. unit prices bid for the various classes of concrete shown shall be full compensation for fumishing, /ling, and mixing all concrete material; placing, finishing and curing all concrete; all grouting and nting; furnishing and placing drains: furnishing and placing metal flashing strips; furnishing and placing )ansion joint material required by this item; and for all forms and falsework, labor, tools, equipment and dentals necessary to complete the work. f.: 401, 405, 410 J3 5/18/95 Page 11 Concrete for Structures 405.1 Description This item shall govern material requirements of admixtures for Portland cement concrete. 405.2 Materials ITEM NO. 405 CONCRETE ADMIXTURES All admixture submittals must be approved by the Engineer. No admixture shall be chloride -based or have chloride(s) added in the manufacturing process. Admixtures must be pretested by the Texas Department of Transportation (TXDOT) Materials and Tests Engineer and be included in the State's current approved admixture list. All admixtures must retain an approved status through the duration of a mix design's one - year approval period. (1) Air Entraining Admixture: An "Air Entraining Admixture" is defined as a material which, when added to a concrete mixture in the proper quantity, will entrain uniformly dispersed microscopic air bubbles in the concrete mix. The admixture shall meet the requirements of ASTM Designation: C 260 modified as follows: (a) The cement used in any series of test shall be either the cement proposed for the specific work or a "reference" Type I cement from one mill. (b) The air entraining admixture used in the reference concrete shall be Neutralized Vinsol Resin. (2) Water- reducing Admixture: A "Water- reducing Admixture" is defined as a material which, when added to a concrete mixture in the correct quantity, will reduce the quantity of mixing water required to produce concrete of a given consistency and required strength. This admixture shall conform to ASTM C 494, Type A. (3) Accelerating Admixture: An "Accelerating Admixture" is defined as an admixture that accelerates the setting time and the early strength development of concrete. This admixture shall conform to ASTM C 494, Type C. The accelerating admixture will contain no chlorides. (4) Water- reducing, Retarding Admixture: A "Water- reducing, Retarding Admixture' is defined as a material which, when added to a concrete mixture in the correct quantity, will reduce the quantity of mixing water required to produce concrete of a given consistency and retard the initial set of the concrete. This admixture shall conform to ASTM C 494, Type D. High -range Water Reducing Admixtures: A "High -range Water Reducing Admixture ", referred to as a superplasticizer, is defined as a synthetic polymer material which, when added to a low slump concrete mixture increases the slump without adversely affecting segregation, impermeability or durability of the mix. This admixture shall conform to ASTM C 494, Type F or G. (5) 405 5118195 Page 1 Concrete Admixtures 6) FIy Ash: Fly ash used in Portland cement concrete as a substitute for Portland cement or as a mineral filler shall comply with TXDOT Materials Specification D -9 -8900 and be listed on TXDOTs current list of approved fly ash sources. FIy ash obtained from a source using a process fueled by hazardous waste (30 Texas Administrative Code, Section 335.1) shall be prohibited. This applies to any other specification concerning the use of fly ash. Contractor shall maintain a record of source for each batch. Supplier shall certify that no hazardous waste is used in the fuel mix or raw materials. 3 Certification and Product Information Contractor shall submit the name of the admixture proposed and manufacturer's certification that the :ted admixtures meet the requirements of this item and of ASTM C 260 and C 494 as applicable. ixtures for a mix design shall be of the same brand. If more than one admixture is proposed in the rete mix, a statement of compatibility of components shall accompany certification. Manufacturer's uct literature shall specify when in the batching /mixing operation the admixture must be added. Engineer may request additional information such as infrared spectrophotometry scan, solids content, •alue, etc., for further consideration. Any unreported changes in formulation discovered by any of the prescribed herein may be cause to permanently bar the manufacturer from furnishing admixtures for er's work. .4 Construction Use of Admixtures admixtures used shall be liquid except high -range water reducers which may be a powder. Liquid Fixtures shall be agitated as needed to prevent separation or sedimentation of solids: however, air ation of Neutralized Vinsol Resin will not be allowed. admixture shall be dispensed on dry aggregates. Admixtures shall be dispensed at the batching site arately, but at the same time as the mixing water. Only high range water reducers may be introduced the mix at the job site. =_n other admixtures are used with fly ash, the amount of the other admixture to be used shall be based he amount of Portland cement only and not the amount of Portland cement and fly ash. en high -range water reducers are to be added at the job site, transit mixers shall be used. Admixture - iufacturer literature shall indicate recommended mixing methods and time for the specific equipment mix design used. The transit mix equipment shall not be loaded in excess of 63 percent of its rated ,acity to ensure proper mixing of the admixture at the site. If during discharging of concrete a change in np in excess of 30% is noted, the remaining concrete shall be rejected unless prior approval was given the Engineer to retemper a load with a second charge of admixture. Retempering with water shall not allowed. :elerating admixtures will not be permitted in combination with Type II cement. mixes with air entrainment shall have a minimum relative durability factor of 80 in accordance with TM C 260. Dosage of air entrainment admixtures may be adjusted by the Contractor to stay within the acified tolerances for air entrainment of ITEM 403 CONCRETE FOR STRUCTURES. 5/18/95 Page 2 Concrete Admixtures 1 1 1 1 1 1 1 1 1 1 1 1 1 r 1 1 1 1 1 1 1 405.5 Measurement and Payment The requirements of this specifications shall not be measured and paid for directly, but shall be subsidiary to the various bid items in the project manual. End 1 Ref.: 403 1 1 1 1 1 1 1 1 1 1 1 1 1 1 405 5118/95 Page 3 Concrete Admixtures 1 5/18/95 Page 4 Concrete Admixtures 1 1 1 1 1 1 1 1 f1 1 1 1 1 1 1 1 1 1 t ITEM NO. 406 REINFORCING STEEL 406.1 Description I This item shall consist of the furnishing and placing of reinforcing steel, deformed and smooth, of the size and quantity indicated and in accordance with these specifications. ' 406.2 Materials (1) Bars Bar reinforcement shall be deformed and shall conform to ASTM A 615, A 616, Grades 40, 60 or ' 75 and shall be open - hearth, basic oxygen or electric furnace new billet steel, unless otherwise indicated. Large diameter new billet steel (Nos. 14 and 18), Grade 75, will be permitted for straight bars only. ' Where bending of bar sizes No. 14 or No. 18 of Grades 40 or 60 is required, bend testing shall be performed on representative specimens as described for smaller bars in the applicable ASTM specification. The required bend shall be 90 degrees at a minimum temperature of 60 F around a ' pin having a diameter of 10 times the nominal diameter of the bar and shall be free of cracking. Spiral reinforcement shalt be either smooth or deformed bars or wire of the minimum diameter ' indicated. Bars for spiral reinforcement shall comply with ASTM A 675, A 615 or A 617. Wire shall comply with ASTM A 82. The minimum yield strength for spiral reinforcement shall be 40,000 psi. In cases where the provisions of this item are in conflict with the provisions of the ASTM Designation to which reference is made, the provisions of this item shall govern. ' Report of chemical analysis showing the percentages of carbon, manganese, phosphorus and sulphur will be required for all reinforcing steel when it is to be welded, except for drill shafts. No tack welding will be allowed. All welding shall conform to the requirements of AWS D -1 -72. ' The nominal size and area and the theoretical weight (Ibs.) of reinforcing steel bars covered by these specifications are as follows: 1 1 1 1 1 1 406 4117/86 Page 1 Reinforcing Steel Bar Size Number Nominal Diameter Inches Nominal Area Square Inches Weight per Linear Foot 2 0.250 0.05 0.167 3 0.375 0.11 0.376 4 0.500 0.20 0.668 5 0.625 0.31 1.043 6 0.750 0.44 1.502 7 0.875 0.60 2.044 8 1.000 0.79 2.670 9 1.128 1.00 3.400 10 1.270 1.27 4.303 11 1.410 1.56 5.313 14 1.693 2.25 7.65 18 2.257 4.00 13.60 Smooth bars, larger than No. 4, may be steel conforming to the above or may be furnished in any steel that meets the physical requirements of ASTM A 36. • Smooth, round bars shall be designated by size number through No. 4. Smooth bars above No. 4 shall be designated by diameter in inches. 2) Welded Wire Fabric Wire for fabric reinforcement shall be cold -drawn from rods hot - rolled from open- hearth, basic oxygen or electric furnace billet. Wire shall conform to the requirements of the Standard Specifications for Cold -Drawn Steel Wire for Concrete Reinforcement, ASTM A 82 or A 496. Wire fabric, when used as reinforcement, shall conform to ASTM A 185 or A 497. When wire is ordered by size numbers, the following relation between size number, diameter in inches and area shall apply unless otherwise indicated: 4/17186 Page 2 Reinforcing Steel ri 1 1 1 1 _ 1 1 1 1 1 1 1 1 1 1 1 1 1 Size W Number Nominal Diameter (inch) Nominal Area square inches 31 0.628 0.310 30 0.618 0.300 28 0.597 0.280 26 0.575 0.260 24 0.553 0.240 22 0.529 0.220 20 0.505 0.200 18 0.479 0.180 16 0.451 0.160 14 0.422 0.140 12 0.391 0.120 10 0.357 0.100 8 0 -319 0.060 7 0.299 0.070 6 0.276 0.060 5.5 0.265 0.055 5 0.252 0.050 4.5 0.239 0.045 4 0.226 0.040 3.5 0.211 0.035 3 0.195 0.030 2.5 0.178 0.025 2 0.160 0.020 1.5 0.138 0.015 1.2 0.124 0.012 1 0.113 0.010 0.5 0.060 0.005 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 406 4/17/86 Page 3 Reinforcing Steel Bar Number Grade 40 Grade 60 3, 4, 5 3d 4d 6 7, g 4d 5d Chair Types and Applicable Uses uctural or Architectural Elements (columns, beams, Ils, slabs) exposed to weather, not subjected to sand sting, water blasting or grinding. Galvanized steel or steel chairs with plastic coated feet. uctural or Architectural Elements exposed to weather d subject to sand blasting, water blasting or grinding. Stainless steel chairs - uctural or Architectural Elements not exposed to ather or corrosive conditions. Uncoated steel chairs abs and grade beams cast on grade. Steel chairs with a base with 9 inch' minimum area or sufficient area to prevent the chair from sinking into fill or subgrade. Precast mortar or concrete blocks meeting the requirements of this item may be used. ) Where deformed wire is required, the size number shall be preceded by D and for smooth wire the prefix W shall be shown. Chairs and Supports Chairs and Supports shall be steel, precast mortar or concrete blocks cast in molds meeting the approval of the Engineer /Architect of sufficient strength to position the reinforcement as indicated when supporting the dead load of the reinforcement, the weight of the workers placing concrete and the weight of the concrete bearing on the steel. Chairs shall be plastic coated when indicated. 3 Bending einforcement shall be bent cold, true to the shapes indicated. Bending shall preferably be done in the Irregularities in bending shall be cause for rejection. ss otherwise indicated, the inside diameter of bar bends, in terms of the nominal bar diameter (d), be as follows: is of 90 degrees and greater in stirrups, ties and other secondary bars that enclose another bar in the ends in main bars and in secondary bars not covered above. 4117185 Page 4 Reinforcing Steel 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Bar Number Grade 40 Grade 60 Grade 75 3 thru 8 6d 6d 9, 10 8d 8d — 11 8d Bd 8d 14, 18 10d 10d — 1 1 1 1 1 1 1 1 406.5 Storing 1 1 1 1 1 1 1 1 1 1 1 406.4 Tolerances Fabricating tolerances for bars shall not be greater than shown on Standard 406 -1. Steel reinforcement shall be stored above the surface of the ground upon platforms, skids or other supports and shall be protected as far as practicable from mechanical injury and surface deterioration caused by exposure to conditions producing rust. When placed in the work, reinforcement shall be free from dirt, paint, grease, oil or other foreign materials. Reinforcement shall be free from injurious defects such as cracks and laminations. Rust, surface seams, surface irregularities or mill scale will not be cause for rejection, provided the minimum dimensions, cross sectional area and tensile properties of a hand wire brushed specimen meets the physical requirements for the size and grade of steel indicated. 406.6 Splices No splicing of bars, except when indicated or specified herein, will be permitted without written approval of the Engineer /Architect. No substitution of bars will be allowed without the approval of the Engineer/ Architect. Any splicing of substituted bars shall conform to Table 1. Splices not indicated will be permitted in slabs not more than 15 inches in thickness, columns, walls and parapets, but not included for measurement, subject to the following: Splices will not be permitted in bars 30 feet or less in plan length. For bars exceeding 30 feet in plan length, the distance center to center of splices shall not be less than 30 feet minus 1 splice length, with no more than 1 individual bar length less than 10 feet. Splices not indicated, but permitted hereby, shall conform to Table 1. The specified concrete cover shall be maintained at such splices and the bars placed in contact and securely tied together. 406 4/17/86 Page 5 Reinforcing Steel Table 1 Minimum Lap Requirements Bar Number Grade 40 Grade 60 3 1 foot 0 inches 1 foot 0 inches 4 1 foot 2 inches 1 foot 9 inches 5 1 foot 5 inches 2 feet 2 inches 6 1 foot 9 inches 2 feet 7 inches 7 2 feet 4 inches 3 feet 5 inches No. 8 3 feet 0 inches 4 feet 6 inches No. 9 3 feet 10 inches 5 feet 8 inches No. 10 4 feet 10 inches 7 feet 3 inches No. 11 5 feet 11 inches 8 feet 11 inches al steel shall be lapped a minimum of 1 turn. Bar No. 14 and No. 18 may not be lapped. ding of reinforcing bars may be used only where indicated or as permitted herein. All welding - ations, processes, equipment, materials, workmanship and inspection shall conform to the iirements indicated. All splices .shall be of such dimension and character as to develop the full strength ie bar being spliced. preparation for butt welding reinforcing bars shall be done in the field, except Bar No. 6 and larger II be done in the shop. Delivered bars shall be of sufficient length to permit this practice. box culvert extensions with less than 1 foot of fill, the existing longitudinal bars shall have a lap with the bars as shown in Table 1. For box culvert extensions with more than 1 foot of fill, a minimum lap of 6 les will be required. ess otherwise indicated, dowel bars transferring tensile stresses shall have a minimum embedment al to the minimum lap requirements shown in Table 1. Shear transfer dowels shall have a minimum Dedment of 12 inches. 4/17/86 Page 6 Reinforcing Steel • • • • • • • • • 1 • • • • • • • • 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ' Placing orcement shall be placed as near as possible in the position indicated. Unless otherwise .indicated, isions shown for reinforcement are to the centers of the bars. In the plane of the steel parallel to the st surface of concrete, bars shall not vary from plan placement by more than 1/12 of the spacing en bars. In the plane of the steel perpendicular to the nearest surface of concrete, bars shall not vary clan placement by more than Y. inch. Cover of concrete to the nearest surface of steel shall be as s: ical stirrups shall always pass around the main tension members and be attached securely thereto. reinforcing steel shall be spaced its required distance from the form surface by means of approved anized metal spacers, metal spacers with plastic coated tips, stainless steel spacers, plastic spacers oproved precast mortar or concrete blocks. For approval of plastic spacers on a project, representative pies of the plastic shall show no visible indications of deterioration after immersion in a 5 percent tion of sodium hydroxide for 120 hours. 4/17/86 Page 7 Reinforcing Steel Minimum Cover, Inches ;oncrete cast against and permanently exposed to earth 3 ;oncrete exposed to earth or weather: Bar No. 6 through 18 bars 2 Bar No. 5, W31 or D31 wire and smaller 1' :oncrete not exposed to weather or in contact with ground: Slabs, walls, joists: Bar No. 14 and 18 1% Bar No. 11 and smaller 1 Beams, columns: Primary reinforcement, ties, stirrups, spirals 1' Shells, folded plate members: . Bar No. 6 and larger 1 Bar No. 5, W31 or D31 wire, and smaller 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ' Placing orcement shall be placed as near as possible in the position indicated. Unless otherwise .indicated, isions shown for reinforcement are to the centers of the bars. In the plane of the steel parallel to the st surface of concrete, bars shall not vary from plan placement by more than 1/12 of the spacing en bars. In the plane of the steel perpendicular to the nearest surface of concrete, bars shall not vary clan placement by more than Y. inch. Cover of concrete to the nearest surface of steel shall be as s: ical stirrups shall always pass around the main tension members and be attached securely thereto. reinforcing steel shall be spaced its required distance from the form surface by means of approved anized metal spacers, metal spacers with plastic coated tips, stainless steel spacers, plastic spacers oproved precast mortar or concrete blocks. For approval of plastic spacers on a project, representative pies of the plastic shall show no visible indications of deterioration after immersion in a 5 percent tion of sodium hydroxide for 120 hours. 4/17/86 Page 7 Reinforcing Steel nforcing steel shall be tied at all intersections, except that where spacing is less than 1 foot in each ion, alternate intersections only need be tied. For reinforcing steel cages for other structural )ers, the steel shall be tied at enough intersections to provide a rigid cage of steel. Mats of wire fabric Dverlap each other 1 full space as a minimum to maintain a uniform strength and shall be tied at the and edges. e prefabricated deformed wire mats are specified or if the Contractor requests, welded wire fabric oe substituted for a comparable area of steel reinforcing bar plan, subject to the approval of the eer /Architect. able tie wire shall be provided in each block, to be used for anchoring to the steel. Except in unusual and when specifically authorized by the Engineer, the size of the surface to be placed adjacent to Drms shall not exceed 2% inches square or the equivalent thereof in cases where circular or igular areas are provided. Blocks shall be cast accurately to the thickness required and the surface to aced adjacent to the forms shall be a true plane, free of surface imperfections. orcement shall be supported and tied in such a manner that a sufficiently rigid cage of steel is Jed. If the cage is not adequately supported to resist settlement or floating upward of the steel, urning of truss bars or movement in any direction during concrete placement, permission to continue - ete placement will be withheld until corrective measures are taken. Sufficient measurements shall be during concrete placement to insure compliance with the above. oncrete shall be deposited until the Engineer /Architect has reviewed the placement of the reinforcing and all mortar, mud, dirt, etc, shall be cleaned from the reinforcement, forms, workers' boots and B Measurement measurement of quantities of reinforcement furnished and placed will be based on the calculated ht of the steel actually placed as indicated, with no allowance made for added bar lengths for splices ested by the Contractor nor for extra steel used when bars larger than those indicated or with a higher e of steel are substituted with the permission of the Engineer /Architect. Tie wires and supporting :es will not be included in the calculated weights. The calculated weight of bar reinforcement will be rmined using the theoretical bar weight set forth in this item. asurement required by a change in design will be computed as described above for the actual steel sired to complete the work. .9 Payment ; item shall be paid for at the unit price bid per pound of "Reinforcing Steel ", which price shall be full ipensation for fumishing, bending, fabricating, welding and placing reinforcement, for all clips, blocks, al spacers, ties, chairs, wire or other materials used for fastening reinforcement in place and for all s, labor, equipment and incidentals necessary to complete the work. ntorcement in items specifically including the reinforcement shall not be paid for directly, but shall be uded in the unit price bid for the items of construction in which the reinforcing steel is used. 4/17/86 Page 8 Reinforcing Steel PI 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Payment, when included as a contract pay item, will be made under: End Pay Item No. 406: Reinforcing Steel - Per Pound. 406 4/17/86 Page 9 Reinforcing Steel 407.1 Description ITEM NO. 407 FIBROUS CONCRETE This item shall govem for the furnishing and placing of concrete reinforced with fibrous mesh in accordance with these specifications and with details as shown on the plans. 407.2 Materials (1) Concrete All concrete shall conform to the requirements of Item 403, "Concrete for Structures ". Unless otherwise shown on the plans or in the bid item, the concrete shall be Class A concrete. (2) Reinforcement Reinforcement shall be 100% virgin polypropylene fibrillated fibers specially manufactured for use as concrete reinforcement and meeting the requirements of ASTM C -1116. The fibrous material shall not contain reprocessed olefin. Each container of fibrous material shall bear the manufacturer's name and /or trademark and the net weight of fibrous material in the package. The specific gravity of the fibrous material shall be 0.91 plus or minus .05. The tensile strength shall be 80 to 110 ksi. The lengths of the fibrous material shall be '/2, ' /., 11/2 and 2 inches in length. Unless otherwise shown on the plans, each cubic yard of concrete shall contain no less than 11/2 pounds of fibrous material. The fibrous material shall be added to the concrete mix at the time the mix is batched. 407.3 Excavation, Placing of Concrete, Finishing, Curing and Backfill All excavation, placing of concrete, finishing, curing and backfilling shall be in accordance with the Item 401, "Structural Excavation and Backfill ", and Item 410, "Concrete Structures ". 407.4 Measurement The quantities of concrete of the various classes which constitute the completed and accepted work in place will be measured by the cubic yard, each, square foot or linear foot as indicated in the Project Manual. Measurement will be as follows: (1) Plan Quantity. For those items measured for plan quantity payment, adequate calculations have been made. No additional measurements or calculations will be made. (2) Measured in Place. For those items not measured for Plan Quantity payment, measurement will be made in place. However, field measured dimensions shall not exceed those indicated on the plans or as may have been directed by the Engineer in writing. 407 8117192 Page 1 Fibrous Concrete 5 Payment work performed and materials furnished as prescribed by this item and measured as provided under surement" will be paid for at the unit price bid for Fibrous Concrete of the class specified, which price be full compensation furnishing, hauling and mixing all materials; placing, finishing and curing all rete; and for all forms, labor, tools, equipment and incidentals necessary to complete the work. Pay Item No. 407: Fibrous Concrete (Class specified) - Per (Unit Measure). cable References: dard Specifications: Item Nos. 401, 403, 410 8/17/92 Page 2 Fibrous Concrete 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 408.1 Description This item shall govern for the furnishing and placing of all longitudinal, contraction and expansion joint material in concrete work as herein specified in the various items of these specifications as indicated or as directed by the Engineer. 408.2 Materials (1) Preformed Asphalt Board Preformed asphalt board formed from cane or other suitable fibers of a cellular nature securely bound together and uniformly impregnated with a suitable asphaltic binder and meeting the requirements of the Standard Specifications for Preformed Expansion Joint Filler for Concrete Paving and Structural Construction, ASTM D 1751. (2) Preformed Nonbituminous Fiber Material Preformed nonbituminous fiber material shall meet the requirements of the Standard Specifications for the Preformed Expansion Joint Filler for Concrete Paving and Structural Construction, ASTM D 1751, except that the requirements pertaining to bitumen content, density and water absorption shall be voided. (3) Boards ITEM NO. 408 CONCRETE JOINT MATERIALS Boards obtained from Redwood timber, of sound heartwood, free from sapwood, knots, clustered birdseye, checks and splits. Occasional sound or hollow birdseye, when not in clusters, will be permitted provided the board is free from any other defects that will impair its usefulness as a joint filler. (4) Joint Sealer (Concrete Pavement) This material shall be a one part low modulus silicone especially designed to cure at ambient temperatures by reacting with moisture in the air and shall have the following properties: 408 4/17/86 Page 1 Concrete Joint Materials As Supplied Color Gray Flow, MIL- 2 -8802D Sec. 4.8,4 0.2 maximum Working Time, minutes 10 Tack -Free Time at 77 F= 2F Min. MIL- 2 -8802D Sec. 4.8.7 60 Cure time, at 77F (25C), days 7 -14 Full Adhesion, days 14-21 As Cured---after 7 days at 77 F (25C) and 40% RH Elongation, percent minimum 1200 Durometer Hardness, Shore A, points ASTM 2240 15 Joint Movement Capability, percent +100/ -50 Tensile Strength, maximum elongation, psi 100 Peel Strength, psi 25 The joint sealer shall adhere to the sides of the concrete joint or crack and shall be an effective seal against infiltration of water and incompressibles. The material shall not crack or break when exposed to low temperature. (5) Backer Rod Backer Rod shall be expanded closed cell polyethylene foam compatible with sealant. No bond or reaction shall occur between rod and sealant. Backer Rod shall be of sufficient width to be in compression after placement and shall be used with joint sealer. Joint Sealing Material Joint Sealing Material for other than pavement use may be a two- component, synthetic polymer or cold - pourable, self leveling type meeting the following requirements: The material shall adhere to the sides of the concrete joint or crack and shall form an effective seal against infiltration of water and incompressibles. The material shall not crack or break when exposed to low temperatures. Curing is to be by polymerization and not by evaporation of solvent or fluxing of harder particles. It shall cure sufficiently at an average temperature of 77 ±3F so as not to pick up under wheels of traffic in a maximum of 3 hours. 4/17/86 Page 2 Concrete Joint Materials (6) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Penetration 77F. 150 gm. Cone, 5 sec., max. -cm 0.90 Bond and Extension 75 %, OF, 5 cycles: Dry Concrete Blocks Pass Wet Concrete Blocks Pass Steel Blocks (Primed if specified by manufacturer) Pass Flow at 200 F None Water content % by weight, max. 5.0 Resilience: Original sample min. % (cured) 50 Oven -aged at 158 F. min. % 50 For Class 1 -a material only Cold Flow (10 min.) None 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Performance Requirements: When tested in accordance with Test Method Tex - 525 -C, the joint sealing material shall meet the above curing times and the requirements as follows: It shall be of such consistency that it can be mixed and poured or mixed and extruded into joints at temperatures above 60 F. 408.3 Construction Methods The Contractor shall install "Concrete Joint Materials" which will function as a compatible system. Joint sealer shall not be placed where a bond braker is present. Asphalt, Redwood board or other materials used shall extend the full depth of the concrete and shall be perpendicular to the exposed face. All joints shall be shaped to conform to the contour of the finished section in which they are installed. All material shall be a minimum of '/2 inch thick or as indicated. Wood materials shall be anchored to the adjacent concrete to permanently hold them in place. Joint sealer shall be installed in accordance with the manufacturer's recommendations. The material used for side walk expansion joints shall conform to No. 3 above, unless otherwise indicated. The material used for curb and gutter expansion joints filler shall conform to any of the above, except when placed adjacent to concrete pavement, the joint material shall match the pavement joint material. 408 4/17/86 Page 3 Concrete Joint Materials Measurement and Payment !ditional compensation will be made for materials, equipment or labor required by this item, but shall isidered subsidiary to the various items included in the contract. 4/17/86 Page 4 Concrete Joint Materials 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 409.1 Description This item shall consist of curing concrete pavement, concrete base, pavement, curbs, gutters, retards, sidewalks, driveways, medians. islands. concrete riprap, cement stabilized riprap, concrete structures and other concrete as indicated by applying an impervious liquid membrane forming material. 409.2 Material ITEM NO. 409 MEMBRANE CURING The liquid forming membrane curing compound shall comply with the "Standard Specification for Liquid Membrane - forming Compounds for Curing Concrete", ASTM C 309, Type 1 -D clear or translucent, with fugitive dye or Type 2 white pigmented. The material shall have a minimum flash point of 80 F when tested by the "Pensky- Martin Closed Tester ", ASTM D 93. It shall be of such consistency that it can be satisfactorily applied as a fine mist through an atomizing nozzle by means of approved pressure spraying equipment at atmospheric temperatures above 40 F. It shall be of such nature that it will not produce permanent discoloration of concrete surfaces nor react deleteriously with the concrete or its components. Type 1 compound shall contain a fugitive dye that will be distinctly visible not less than 4 hours nor more than 7 days after application. Type 2 compound shall not settle out excessively or cake in the container and shall be capable of being mixed to a uniform consistency by moderate stirring and shall exhibit a daylight reflectance of not less than 60 percent of that of magnesium oxide when tested as indicated. The compound shall produce a firm, continuous, uniform moisture impermeable film, free from pinholes and shall adhere satisfactorily to the surfaces of damp concrete. When applied to the damp concrete surface at the rate of coverage indicated, the compound shall dry to the touch in not more than 4 hours and shall not be tacky or track off concrete after 12 hours. It shall adhere to horizontal and vertical surfaces in a tenacious film and shall not run off or show an appreciable sag, disintegrate, check, peel or crack during the required curing period. Under traffic, the compound shall not pick up or peel and shall gradually disintegrate from the surface. The compound shall be delivered to the job only in the manufacturer's original containers, which shall be clearly labeled with the manufacturer's name, the trade name of the material and a batch number or symbol with which test samples may be correlated. The water retention test shall be in accordance with the following: Percentage Toss shall be defined as the water lost after the application of the curing material was applied. The permissible percentage moisture loss (at the rate of coverage specified herein) shall not exceed the following: 409 1213/86 Page 1 Membrane Curing 24 hours after application 72 hours after application 2 percent 4 percent 3 Construction Methods membrane curing compound shall be applied after the surface finishing has been completed and adiately after the free surface moisture has disappeared. The surface shall be sealed with a single , rm coating of the specified type of curing compound applied at the rate of coverage recommended by nanufacturer and directed by the Engineer, but not less than 1 gallon per 180 square feet of area. The ractor shall provide satisfactory means and facilities to properly control and check the rate of cation of the compound. compounds shall not be applied before the surface has become dry, but shall be applied just after free lure has disappeared. compound shall be thoroughly agitated during its use and shall be applied by means of approved hanical power pressure sprayers for street and bridge applications. The sprayers used to apply the ibrane to concrete exposed surfaces shall travel at a uniform speed along the forms and be hanically driven. The equipment shall be of such design that it will insure uniform and even application ■e membrane material. The sprayers shall be equipped with satisfactory atomizing nozzles. On small ;ellaneous items or on intrium bridge deck curing will the Contractor be permitted to use hand - powered y equipment. For all spraying equipment, the Contractor shall provide facilities to prevent the loss of compound between the nozzle and the concrete surface during the spraying operations. )cations where the coating shows discontinuities, pinholes or other defects or if rain falls on the newly .ed surface before the film has dried sufficiently to resist damage, an additional coat of the compound I be applied immediately at the same rate of coverage specified herein. nsure proper coverage, the Engineer shall inspect all treated areas after application of the compound he period of time designated in the specification for curing, either for membrane curing or for other hods. Dry areas are identifiable because of the lighter color of dry concrete as compared to damp Crete. All suspected areas shall be tested by placing a few drops of water on the suspected areas. If water stands in rounded beads or small pools which can be blown along the surface of the concrete out wetting the surface, the water impervious film is present. If the water wets the surface of the Crete as determined by obvious darkening of the surface or by visible soaking into the surface, no sr- impervious film is present. Should the foregoing test indicate that any area during the curing period of protected by the required water - impervious film an additional coat or coats of the compound shall be lied immediately and the rate of application of the membrane compound shall be increased until all as are uniformly covered by the required water - impervious film. compounds shall not be applied to a dry surface and if the surface of the concrete has become dry, it II be thoroughly moistened prior to the application of the membrane by fogging or mist application. inkling or coarse spraying will not be allowed. 12/3/86 Page 2 Membrane Curing 1 1 1 1 _1 1 1 1 1 1 1 i 1 1 1 1 1 When temperatures are such as to warrant protection against freezing, curing by this method shall be supplemented with an approved insulating material capable of protecting the concrete for the specified curing period. If at any time there is reason to believe that this method of curing is unsatisfactory or is detrimental to the work, the Contractor, when notified, shall immediately cease the use of this method and shall change to curing by one of the other methods specified under this contract. Curing compounds shall be compatible with the adhesion of toppings or overlays where curing has been applied to the concrete base surface in order to assure adequate bond. When forms are stripped before the 4 minimum curing days have passed. curing shall continue by an approved method. 409.4 Measurement and Payment Membrane curing will not be measured for payment. The work and materials prescribed herein will not be oaid for directly, but shall be included in the unit price bid for the item of construction in which these materials are used. End 09 12/3/86 Page 3 Membrane Curing 12/3/86 Page 4 Membrane Curing 1 1 1 1 1 1 1 1 1 1 1 r 1 1 1 1 1 1 411.2 Materials (1) Masonry Sand Masonry sand shall conform to ASTM C 144. (2) White Cement White cement shall conform to ASTM C 150. (4) Membrane Curing Membrane curing shall conform to Item No. 409, "Membrane Curing ". ITEM NO. 411 SURFACE FINISHES FOR CONCRETE 411.1 Description This item shall govern for the furnishing of all materials and the application by the methods of construction indicated for the application of a surface finish to concrete. (3) Portland Cement All cement unless otherwise indicated shall be Portland Cement conforming to ASTM C 150. Portland cement manufactured in a cement kiln fueled by hazardous waste (30 Texas Administrative Code, Section 335.1) shall be prohibited. This applies to any other specification concerning the use of cement materials. Contractor shall maintain a record of source for each batch. Supplier shall certify that no hazardous waste is used in the fuel mix or raw materials. (5) Adhesive Grout This subsection sets forth the requirements for three epoxy adhesives with different viscosity's designed to bond fresh Portland Cement concrete to existing Portland Cement concrete, hardened concrete to hardened concrete and steel to fresh or hardened concrete. These adhesives are as follows: Type V: Standard (medium viscosity) for applying to horizontal and vertical surfaces. This material is suitable for surface sealing of fine cracks in concrete. Type VI: Low viscosity for application with spray equipment to horizontal surfaces. Type VII: Paste consistency for overhead application and where a high buildup is required. This material is suitable for surface sealing of cracks in concrete which are veed out prior to sealing and for grouting of dowel bars where clearance is 1/16 inch or less. 411 5/18/95 Page 1 Surface Finishes for Concrete (a) Mixing Ratio: The ratio of resin and hardener components to be mixed together to form the finished adhesive shall be either 1 to 1 or 2 to 1 by volume. Any specific coloring of resin and /or hardener components desired will be stated by the Engineer. Fillers, pigments and thixotropic agents. All fillers, pigments and/or thixotropic agents in either the epoxy resin or hardener component must be of sufficiently fine particle size and dispersed so that no appreciable separation or settling will occur during storage. Any fillers present in the low viscosity version must be of such a nature that they will not interfere with application by spray equipment or abrade or damage such equipment. The concrete adhesive shall contain no volatile solvents. (b) Consistency: The adhesives shall comply with the following: Thixotropy test shall be performed at both 77 and 120 F. Average thickness of cured adhesive remaining on test panel, mils minimum. Type V 30 Type VII 45 Samples of the individual components in sealed containers shall be maintained at 115 + 3 F for 2 weeks. The mixed adhesive prepared from these samples must still comply with the minimum thixotropy requirements. The viscosity of the Type V and Type VI versions must not show an increase of more than 20 percent compared with the viscosity prior to the stability test. The Type VII adhesive must still be sufficiently fluid to apply by trowel or spatula without difficulty. 5/18/95 Page 2 Surface Finishes for Concrete gi 1 1 1 1 1 1 1 i 1 r1 1 1 1 1 1 1 1 1 Type V Type VI Type VII Dsity of mixed adhesive at 1 F, Poises 400 Maximum 150 Maximum must be sufficiently fluid - to apply by trowel or spatula without difficulty _ife at 77 F, minutes, rum — 30 Time at 77 F, hours, imum — 12 (Time required to n 180 psi) (a) Mixing Ratio: The ratio of resin and hardener components to be mixed together to form the finished adhesive shall be either 1 to 1 or 2 to 1 by volume. Any specific coloring of resin and /or hardener components desired will be stated by the Engineer. Fillers, pigments and thixotropic agents. All fillers, pigments and/or thixotropic agents in either the epoxy resin or hardener component must be of sufficiently fine particle size and dispersed so that no appreciable separation or settling will occur during storage. Any fillers present in the low viscosity version must be of such a nature that they will not interfere with application by spray equipment or abrade or damage such equipment. The concrete adhesive shall contain no volatile solvents. (b) Consistency: The adhesives shall comply with the following: Thixotropy test shall be performed at both 77 and 120 F. Average thickness of cured adhesive remaining on test panel, mils minimum. Type V 30 Type VII 45 Samples of the individual components in sealed containers shall be maintained at 115 + 3 F for 2 weeks. The mixed adhesive prepared from these samples must still comply with the minimum thixotropy requirements. The viscosity of the Type V and Type VI versions must not show an increase of more than 20 percent compared with the viscosity prior to the stability test. The Type VII adhesive must still be sufficiently fluid to apply by trowel or spatula without difficulty. 5/18/95 Page 2 Surface Finishes for Concrete gi 1 1 1 1 1 1 1 i 1 r1 1 1 1 1 1 1 1 1 Property Requirements Adhesive Shear Strength, psi, minimum 2200 ✓ eter Gain, percent by weight, maximum 0.20 Ability to bond fresh Portland Cement 400 "oncrete to cured Portland Cement concrete, psi, minimum (7 days cure time) 1.14. to 1.18 Viscosity at 25.0 + 0.1 C, cps 7,000 to 10,000 Weight per epoxy equivalent, gms per gm — mole 175 to 195 Color (Gardner Number), maximum 5 Hydrolyzable chlorine, maximum percent by weight 0.2 Specific gravity, 25/25 degrees 1.14. to 1.18 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 (c) Physical Properties of the Cured Adhesive (6) Synthetic Resin Paint Type X Epoxy: This is a high solids epoxy coating designed for application by brush or roller. The materials can also be applied by airless spray by addition of a maximum of 5 percent toluene solvent at the direction of the Engineer. Raw Materials The basic raw materials to be incorporated into this coating are listed below, along with the specific requirements for each material. The final decision as to the quality of materials shall be made by the Engineer. After the Engineer has approved the brand names of raw materials proposed by the Contractor, no substitution will be allowed during the manufacture without prior approval of the Engineer. Epoxy Resin The basic epoxy resin used in the formulation shall be an unmodified liquid resin conforming to the following chemical and physical requirements: 411 5118195 Page 3 Surface Finishes for Concrete (a) Viscosity - Test for Kinematic Viscosity (ASTM Designation: D 445). (b) Weight per Epoxy Equivalent - Test for Epoxy Content of Epoxy Resins (ASTM Designation: D 1652). (c) Color - Test for Color of Transparent Liquids (Gardner Color Scale) (ASTM Designation: D 1544). (d) Hydrolyzable Chlorine - Test for Hydrolyzable Chlorine Content of Liquid Epoxy Resins (ASTM Designation D: 1726). (e) Specific Gravity - Method of Test for Density of Paint, Varnish, Lacquer and Related Products (ASTM Designation: D 1475). Pigment Titanium Dioxide The titanium dioxide used in this formulation shall be equivalent to DuPont R -900. This shall be a pure, chalk- resistant, rutile titanium dioxide meeting the requirements of ASTM D 476, Type Iti. Extender The extender used in this formulation shall be Nyad 400, manufactured by Interpace Pigments. Specific requirements are as follows: Particle size distribution. 5/16/95 Page 4 Surface Finishes for Concrete Test methods to be used in determining these qualities are listed below: 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Minimum Maximum 20 microns, percent by weight 95 ; 10 microns, percent by weight 70 80 ; 5 microns, percent by weight 40 50 3 microns, percent by weight 30 40 1 microns, percent by weight 14 20 ,sorption (rub out, Ibs /100 Ibs) 25 maximum tness (G.E.) 92.5 minimum (a) Viscosity - Test for Kinematic Viscosity (ASTM Designation: D 445). (b) Weight per Epoxy Equivalent - Test for Epoxy Content of Epoxy Resins (ASTM Designation: D 1652). (c) Color - Test for Color of Transparent Liquids (Gardner Color Scale) (ASTM Designation: D 1544). (d) Hydrolyzable Chlorine - Test for Hydrolyzable Chlorine Content of Liquid Epoxy Resins (ASTM Designation D: 1726). (e) Specific Gravity - Method of Test for Density of Paint, Varnish, Lacquer and Related Products (ASTM Designation: D 1475). Pigment Titanium Dioxide The titanium dioxide used in this formulation shall be equivalent to DuPont R -900. This shall be a pure, chalk- resistant, rutile titanium dioxide meeting the requirements of ASTM D 476, Type Iti. Extender The extender used in this formulation shall be Nyad 400, manufactured by Interpace Pigments. Specific requirements are as follows: Particle size distribution. 5/16/95 Page 4 Surface Finishes for Concrete Test methods to be used in determining these qualities are listed below: 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 411.3 Grade of Finish (1) General The grade and/or class of finish shall be as described herein and as indicated. "Grade" of finish designates the areas to which a higher finish is to be applied beyond the requirements of an Ordinary Surface Finish. Four grades of finish are included herein. "Class" of finish designates the materials or the process to be used in providing the grade of finish. Three classes of finish are included herein. For structures and surfaces not described herein under grade of finish, a class of finish only may be indicated. Where neither a grade nor class is specified, an Ordinary Surface Finish only will be required as specified in Item No 410, "Concrete Structures ". Where the plans specify a grade and class of finish, i.e., Grade II, Class C, only that type of finish shall be furnished. Where the plans specify a grade of finish only, i.e., Grade I Finish, any of the classes of finish may be furnished. Only one class of finish shall be furnished on any individual structure, twin structures or on structures in close proximity to each other, except as specified for prestressed concrete members below. (2) Grade I The following areas shall receive a Class A, B or C (two rub) Finish, except that prestressed members shall receive either a Class A or B Finish only. All concrete surfaces of railing, including the parapet types; exterior vertical faces of slabs, slab spans, arches and box girders; the outside and bottom surfaces of fascia beams or girders (including prestressed members); the underside of overhanging slabs to the point of juncture of the supporting beam; all exposed vertical surfaces of bents and piers and bottom surfaces of bent caps; all exposed surfaces of tie beams, abutments, bridge wingwalls, culvert headwalls and wingwalls and retaining walls exposed to view after all backfill and is placed. Unless otherwise indicated, the underside of the slab of slab spans shall be finished its entire width. Unless otherwise indicated, exposed surfaces of pump houses and other miscellaneous concrete surfaces shall receive a Class A, B or C (one rub) Finish. (3) Grade I1 All concrete surfaces of railing, including the parapet types, all exposed surfaces of bridge wingwalls and the exterior vertical faces of slabs and slab spans shall receive a Class A, B or C (two rub) Finish. All other surfaces described under Grade I Finish shall receive a Class A or B finish only. The underside of slab spans shall receive an Ordinary Surface Finish only. 411 5/18/95 Page 5 Surface Finishes for Concrete (4) Grade III All concrete surfaces of railing, including the parapet types, all exposed surfaces of bridge wingwalls and the exterior vertical faces of slabs shall receive a Class A, B or C (two rub) Finish. All other surfaces described under Grade I Finish shall receive an Ordinary Surface Finish. (5) Grade IV The top and roadway faces only of all concrete railing, including the parapet types and bridge wingwalls shall receive a Class A, B or C (one rub) Finish. All other surfaces described under Grade I shall receive an Ordinary Surface Finish. .4 Class of Finish Class of Finish designates either an adhesive grout material, a paint -type material or a rubbing :ess applied to surfaces specified in "Grade of Finish ", as required above and /or as indicated. ss otherwise indicated the color shall be concrete gray. (1) ClassA This finish shall consist of an adhesive grout textured coating with a minimum 1116 inch thickness, composed of 1 part white cement, 1 part natural (gray) cement, 2 parts masonry sand, 1 part (latex) emulsion and enough water to form a viscous slurry of a consistency that may be applied by spray gun, brush or roller without appreciable running or sagging. The proportions of white and gray cement may be varied slightly to obtain the desired color. Gradation of the masonry sand shall be as required to produce a texture satisfactory to the Engineer. Prepackaged materials meeting these requirements and acceptable to the Engineer as to color, texture and appearance will be permitted. (2) Class B The finish shall be a paint -type material, consisting of a synthetic resin, containing fibrous as well as texturing pigments, which when applied by a 1 coat spray application at the rate of 45 + 5 square feet per gallon will yield an acceptable textured coating. Certification by the manufacturer of the above materials will be required. (3) Class C This finish shall consist of a one rub or two rub system, as the case may be, meeting the requirements set forth below under "Construction Methods ". 5/18/95 Page 6 Surface Finishes for Concrete 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 411.5 Approval of Surface Finishing Materials The material to be furnished shall meet the requirements of SDHPT Specification D -9 -8110, Structural Coatings, latest revision. In addition to the above, the manufacturer shall furnish the following: (1) At the time of original request for approval of the surface furnishing material, the manufacturer shalt supply a 1 gallon sample of the material to the Engineer /Architect, if requested. (2) Each 6 months after approval of the material, the manufacturer shall furnish a notarized certification indicating that the material originally approved has not been changed or altered in any way. Any change in formulation of a surface finish shall require retesting prior to use. The Engineer may request additional information to be submitted such as infrared spectophotometry scan, solids content, etc., for further identification. A change in formula discovered by any of the tests prescribed herein or by other means and not reported and retested, may be cause to permanently bar the manufacturer from furnishing surface finish materials for City work, The City reserves the right to perform any or all of the tests required by this specification as a check on the tests reported by the manufacturer. In case of any variance the City tests will govern. 411.6 Construction Methods Prior to application of any of the finishes required herein, concrete surfaces shall be given an Ordinary Surface Finish. For Class A and B materials, concrete surfaces shall be clean and free of dirt, grease, curing compound or any other bond breaking substance. Class A shall be applied on moistened surfaces but Class B requires a dry surface. The temperature of the atmosphere, concrete and compound shall be above 50 F for Classes A and B at the time of application. The finished surfaces shall be protected against rain or freezing for a period of 24 hours after application. Class A materials shall be applied by spraying, by roller or by brush. Class B materials shall be applied by spraying only. All applications shall provide an acceptable texture of the proper coverage. The Class A and B material shall be applied after all preparation work required by Ordinary Surface Finish has been completed. The Class C Finish shall be performed with a carborundum stone as follows, after all preparatory work required by Ordinary Surface Finish has been completed: - For a two rub system, the first rubbing shall bring the wetted concrete face to a paste and produce a smooth dense surface without pits, form marks or other irregularities. The use of cement or grout to form the paste will not be permitted. Striping with a brush and washing after the first rubbing will not be required. Chamfer lines shall be finished during the second rubbing. The first rubbing shall be done soon after form removal. Membrane curing, if used, shall be applied after the first rub is complete. Prior to the second rubbing, any remaining curing membrane shall be removed from the surface by brushing, buffing or other satisfactory methods. 411 5/18/95 Page 7 Surface Finishes for Concrete The second rubbing shall be performed when conditioning the structure for final acceptance. The specified surfaces shall be cleaned of drip marks and discoloration's and given a final rubbing. The surface shall be striped neatly with a brush and the paste allowed to take a reset, after which the surfaces shall be washed with clean water leaving them with a neat and uniform appearance and texture. For a one rub system, the rubbing requirements shall be the same as for the first rub above, except chamfer lines shall be finished and the paste spread uniformly, striped with a brush and allowed to take a reset after which the surfaces shall be washed with clean water leaving them with a neat and uniform appearance and texture. 7 Special Surfaces Finishes (1) General When special surface finishes are required for retaining walls, panels, copings or similar construction, the Contractor shall prepare sample panels for approval of the finish and the method of application. Unless otherwise indicated, panel or pattern arrangement and dimensions may be varied to achieve a more pleasing appearance or to utilize forming material more efficiently when approved by the Engineer /Architect. Aggregates, materials, variation of panel or pattern arrangement, dimensions and other features affecting the work shall be approved prior to start of the work. (2) Striated Finish The striated (grooved) pattem shall be as indicated or as approved by the Engineer /Architect. The finish shall be made by lining the forms with striated sheets of plywood, plastic, fiberglass, metal or other material acceptable to the Engineer /Architect. The striations on the panels shall be of a smooth, wide pattern, not sharp or angular. (3) A chamfer groove shall be used along all edges of each panel. All ties, bolts or other forming accessories shall be located along the chamfer grooves or panel edges. Exposed Aggregate Finish (a) Structural Concrete Exposed aggregate panels may be either raised, recessed or as indicated with the sides of each panel chamfered as directed by the Engineer /Architect. The aggregate used for this finish shall be approved by the Engineer /Architect. Unless otherwise indicated, aggregate shall conform to the grading requirements of Grade 2 aggregate except that a minimum of 50 percent shall be retained on the 3 /. inch sieve. Gravel of predominately rounded particles shall be used, except that when indicated or approved by the Engineer /Architect in writing, crushed stone may be used. The aggregate shall be large enough to remain firmly anchored in the face of the final product. The depth shall be % inch minimum to 1 /2 inch maximum, unless otherwise indicated or directed by the Engineer/ Architect. 5/18/95 Page 8 Surface Finishes for Concrete 1 1 1 1 _1 1 1 1 1 1 1 1 1 1 1 1 1 End Ref.: 409 A surface retarder that penetrates the concrete approximately Y. inch shall be applied to the forms or concrete surface as an aid in achieving the desired finish. Wood forms may require 2 or 3 coatings to compensate for absorption. Form joints shall be taped or caulked to prevent escape of the retarder during placing operations. Treated form surfaces shall be protected from sun and rain while exposed to the atmosphere. In case of high humidity or if rain has dampened the forms prior to placing concrete, a reapplication of the surface retarder may be required to provide uniform coverage of the retarder on the forms. Adjacent areas of fresh concrete not requiring exposed aggregate finish shall be protected when the retarder is applied. The finish shall be obtained by sandblasting, bush hammering, water blasting or other methods, as approved by the Engineer /Architect. Horizontal surfaces may be finished by a combination of brushing and washing, but only after the concrete has set sufficiently to prevent loosening of the aggregate. Unless otherwise directed by the Engineer /Architect, forms for surface requiring exposed aggregate finish shall be removed 12 to 15 hours after concrete placement. The exposed aggregate operation shall be accomplished immediately after form removal. Except for the time required for obtaining the exposed aggregate finish, curing of all surfaces shall be maintained for the minimum 4 day curing time. All surfaces shall be either water cured or may be cured with an approved clean membrane compound. If water curing is used, it shall be followed by a clear membrane curing compound conforming to Item No. 409, "Membrane Curing ". Care shall be taken to ensure proper vibration at all points of concrete placement to prevent honeycomb or segregation of the materials. Vibration shall be done in such a manner as to provide adequate penetration of previously placed concrete lifts. Care shall be taken to prevent contact of the vibrator with the face form. (b) Sidewalks When exposed aggregate surfaces are required for sidewalks, driveways and /or medians, the coarse aggregate shall consist of particles with at least 40 percent crushed faces. Uncrushed gravel, polished aggregates and clear resilient coatings are not acceptable. Grade 5 coarse aggregates shall be used for exposed aggregate finishes for sidewalks, driveways and /or medians. 411.8 Measurement and Payment No direct measurement or payment wit be made for the work to be done, the equipment or materials to be furnished under this item, but shall be considered subsidiary to the particular items required by the plans and the contract. 411 5/18/95 Page 9 Surface Finishes for Concrete ITEM NO. 432 CONCRETE SIDEWALKS 432.1 Description This item shall consist of concrete sidewalks composed of Portland Cement concrete, constructed as herein specified on an approved subgrade, in conformity to the lines, grades and details indicated or as established by the Engineer. 432.2 Materials (1) Concrete Concrete shall be Class A Concrete conforming to Item No. 403, "Concrete for Structures" or Item No. 407, "Fibrous Concrete ". (2) Reinforcement Reinforcement shall conform to Item No. 406, "Reinforcing Steel" or Item No. 407, "Fibrous Concrete ". (3) Expansion Joint Materials Expansion joint materials shall conform to Item No. 408, "Expansion Joint Materials ". (4) Membrane Curing Compound Membrane curing compound shall conform to Item No. 409, "Membrane Curing ". 432.3 Construction Methods The subgrade shall be excavated and shaped to the lines, grades and cross section as indicated or as directed by the Engineer and shall be thoroughly compacted. A cushion 2 inches minimum thickness of crusher screenings, gravel and sand, crushed rock or coarse sand shall be spread, wetted thoroughly, tamped and leveled. The sand cushion shall be moist at the time the concrete is placed. If the subgrade is undercut by more than 4 inches or the natural ground is below "top of subgrade" by more than 4 inches then necessary backfill shall be made with an approved material and compacted with a mechanical tamper. Hand tamping will not be permitted. Where the subgrade is rock or gravel, 70 percent of which is rock, the 2 inch cushion need not be used The Engineer will determine if the subgrade meets the above requirements. 432 8/26/83 Page 1 Concrete Sidewalks ns shall be of metal or well seasoned wood not less than 2 inches in thickness, of a section ;factory to the Engineer; clean, straight, free from warp and of a depth equal to the thickness of the hed work. All forms shall be securely staked to tine and grade and maintained in a true position during depositing of concrete. Before concrete is placed, forms shall be thoroughly oiled with a light form oil. ansion joint material ° inch thick, shall be provided where the new construction abuts an existing cture, sidewalk or driveway. Similar expansion material shall be placed around all obstructions ruding through the sidewalk. The expansion joint material shall be placed vertically and shall extend full depth of the concrete. Maximum spacing of expansion joints shall be 40 feet as indicated or as :led by the Engineer. Weakened plane joints shall be spaced at 5 feet on center. Normal dimensions ie weakened plane joints shall be '/ inch wide and '/. inch deep. All joints shall be 90 degrees to :erline of walk and shall match any previously placed concrete joints. iforcement for sidewalks shall consist of polypropylene fibrillated fibers, 1 layer of 6 x 6 - W1.4 x W1.4 fabric or #3 bars, placed not more than 18 inches on center both directions. All reinforcement shall be ed equidistant from the top and bottom of the concrete. Care shall be exercised to keep all steel in its )er position during the depositing of concrete. Splices in wire fabric shall overlap sufficiently to allow pairs of transverse wires to be tied together and no splice of less than 6 inches will be permitted. ces in the #3 bars shall have a minimum lap of 12 inches. ere driveways cross sidewalks, additional reinforcing shall be placed in the sidewalk as indicated . crete shall be placed in the forms and spaded, tamped and thoroughly consolidated until it entirely =rs the surface and has a monolithic finish. The top surface shall be floated and troweled to a uniform loth surface; then finished with a broom or wood float to a gritty texture unless otherwise indicated. The edges and joints shall be rounded with approved tools to a ''/ inch radius. Care will be exercised to ient loss of dummy joints or rounded edges when applying the brush finish. icrete sidewalk ramps shall be stamped or formed to produce a finished surface with detectable nings in accordance with the requirements of the American Disabilities Act, Section 4.7.7. and 4.29.2. ectable warning shall consist of raised truncated domes with a diameter of nominal 0.9 inch (23 mm), a 1ht of nominal 0.2 inch (5 mm) and a center -to- center spacing of nominal 2.35 inches (60 mm) and 11 contrast visually with adjoining surfaces, either light -on -dark, or dark -on- light. The material used to side contrast shall be an integral part of the walking surface. finished concrete, while still plastic, shall be stamped with an impression having the Contractor's le, month and year The stamp shall be of approved design and impressions shall be made at or near et intersections and not exceeding 350 feet apart or as directed by the Engineer. he proper time after finishing, the surface shall be protected by a membrane compound curing agent or wetting cotton or burlap mats, conforming to Item No. 409, "Membrane Curing ". The sides of the crete shall be cured in the forms. If the forms are removed during the curing process, the curing shall continued by the placement of fill against the row concrete or other procedures conforming to Item No. i, "Concrete Structures ". The top 4 inches of fill shall be clean topsoil conforming to Item No 604, eding for Erosion Control ". necessary excavation, filling and grading of the slopes adjacent to the completed concrete sidewalks be considered incidental work pertaining to this item and will not be paid for directly. The adjacent avation and grading of the slopes shall be done in a manner acceptable to the Engineer. 8/26/83 Page 2 Concrete Sidewalks 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 432.4 Measurement Accepted work performed as prescribed by this item will be measured by the square foot of surface area of "Concrete Sidewalk ". Accepted work performed as prescribed by "Sidewalk Ramps" will be measured per each for the type of ramp indicated. 432.5 Payment The work performed as prescribed by this item will be paid for at the unit price bid per square foot for "Concrete Sidewalk" or per each for "Concrete Sidewalk Ramps" which price shall be full compensation for preparing the subgrade; for furnishing and placing all materials, including cushion material, all reinforcement, joint's, expansion joint materials and for any other materials, manipulations, labor, tools, equipment, finishing, curing and incidentals necessary to complete the work. Payment will be made under one of the following: Pay Item 432 -4: Concrete Sidewalks, 4 Inch - Per Square Foot. Pay Item 432 -5: Concrete Sidewalks, 5 Inch - Per Square Foot. Pay Item 432 -6: Concrete Sidewalks, 6 Inch - Per Square Foot. Pay Item 432 -7: Concrete Sidewalks, 7 Inch - Per Square Foot. Pay Item 432 -R1: Concrete Sidewalk Ramp, Type 1 - Per Each. Pay Item 432 -R2: Concrete Sidewalk Ramp, Type 2 - Per Each. End Ref: 403, 406, 407, 408, 409, 410, 432, 604 432 8/26/83 Page 3 Concrete Sidewalks 8/26/83 Page 4 Concrete Sidewalks 1 1 1 1 1 1 1 1 � 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 End ITEM NO. 601 SALVAGING AND PLACING TOPSOIL 601.1 Description This item shall consist of removing and salvaging clean, friable topsoil consisting of loam, sandy loam or clay loam free of roots and rocks larger than 2 inches and debris and placing where indicated. 601.2 Construction Methods The existing topsoil shall be removed from the area indicated, stockpiled in a windrow along the right of way or at designated locations or spread over an area that is ready for topsoil application in accordance with the plans or as directed by the Engineer. Trash, wood, brush, stumps, rocks over 2 inches in size and other objectionable material encountered shall be removed and disposed of as directed by the Engineer prior to beginning of work required by this item. Grass and other herbaceous plant materials may remain. Large clumps shall be broken up. After the grading has been completed to the required alignment, grades and cross - sections and prior to the spreading of the salvaged topsoil, any clay or tight soil surfaces shall be scarified by plowing furrows approximately 4 inches deep along horizontal slope lines at 2 foot vertical intervals. The spreading of the salvaged topsoil shall be undertaken as soon as the grading has been completed. The topsoil shall be spread so as to form a cover of uniform thickness indicated. After the topsoil has been placed and shaped, it shall be sprinkled and rolled to provide a suitable seed bed. 601.3 Measurement and Payment Salvaging and /or placing topsoil will not be measured for payment, but shall be subsidiary to other items of work. 601 4/17/86 Page 1 Salvaging and Placing Topsoil 4/17/86 Page 2 Salvaging and Placing Topsoil 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 604.1 Description This item shall consist of preparing a seed bed to the lines and grades indicated, sowing of seeds, fertilizing, mulching with straw, asphalt, cellulose fiber, wood fiber and other management practices along and across such areas as indicated or as directed by the Engineer /Architect/Landscape Architect. 604.2 Materials (1) Seeds All seed must meet the requirements of the Texas Seed Law including the labeling requirements for showing pure live seed (PLS), name and type of seed. Seed furnished shall be of the previous season's crop and the date of analysis shown on each bag shall be within nine months of the time of delivery to the project. Each variety of seed shall be furnished and delivered in separate bags or containers. A sample of each variety of seed shall be furnished for analysis and testing when directed by the Engineer /Architect. The amount of seed planted per acre shall be of the type specified below. (2) Water ITEM NO. 604 SEEDING FOR EROSION CONTROL Water shall be clean and free of industrial wastes and other substances harmful to the growth of grass or the area irrigated. (3) Top Soil Top soil shall conform to Item No. 130, "Borrow ". (4) Fertilizer Fertilizer shall conform to Item No. 606, "Fertilizer". The fertilizer used shall have an analysis of 15- 15 -15, homogeneous 13 -13 -13 or the analysis indicated. (5) Straw Mulch Straw Mulch shall be oat, wheat or rice straw, Prairie Grass, Bermuda Grass, other straw or hay approved by the Engineer /Architect. The straw or hay shall be free of Johnson Grass or other noxious weeds and foreign materials. It shall be kept in a dry condition and shall not be molded or rotted. (6) Asphalt Emulsion Asphalt Emulsion shall be SS -1 or CSS -1 asphalt emulsion or as indicated and shall conform to Item No. 301, "Asphalt, Oils and Emulsions ". 604 5/16/97 Page 1 Seeding for Erosion Control Cellulose Fiber Mulch (Natural Wood) Cellulose Fiber Mulch shall be natural cellulose fiber mulch produced from grir whole wood chips. The mulch shall be designed for use in conventional mechanical r draulic planting of seed or hydraulic mulching of grass seed, either alone or with fer d other additives. The mulch shall be such, that when applied, the material shall form a ioisture- retaining mat without the need of an asphalt binder. Wood Fiber Mulch (Newsprint) Wood Fiber Mulch shall be produced from ground newsprint with a labelec tent not to exceed 7 percent. The mulch shall be designed for use in conventional al planting, hydraulic planting of seed or hydraulic mulching of grass seed, either alone ;rtilizers and other additives. The mulch shall be such, that when applied, the material shay, )rm a strong, moisture- retaining mat without the need of an asphalt binder. : onstruction Methods Preparing Seed Bed After the designated areas have been rough graded to the lines, grades and typical sections indicated or as provided for in other items of this contract and any other soil area disturbed by the construction, a suitable seed bed shall be prepared. The seed bed shall consist of either 4 inches of approved topsoil or 4 inches of approved salvaged topsoil cultivated and rolled sufficiently to a state of good tilth which could prevent the seed from being covered too deep for optimum germination. The optimum depth for seeding shall be Y. inch. Water shall be applied as required to prepare the seed bed. Seeding shall be performed in accordance with the requirements hereinafter described. Watering All watering shall comply with City Ordinances. Broadcast and asphalt mulch seeded areas shall immediately be watered with a minimum of 5 gallons of water per square yard or as needed and in the manner and quantity as directed by the Engineer /Architect. Watering applications shall constantly maintain the seed bed in a wet condition favorable for the growth of grass. Watering can be postponed immediately after a rainfall on the site of'/ inch or greater, but shall be resumed before the soil dries out. Watering shall continue until the grass is uniformly 11/2 inches in height and accepted by the Owner. Hydraulic seeded areas shall be watered commencing after the tackifier has dried with a minimum of 5 gallons of water per square yard or as needed to keep the seed bed in a wet condition favorable for the growth of grass. Watering can be postponed immediately after a rainfall on the site of '/z inch or greater, but shall be resumed before the soil dries out. Watering shall continue until the grass is uniformly 1'/: inches in height and accepted by the Owner. 5/16/97 Page 2 Seeding for Erosion Control 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Hulled Bermuda Seed (PLS = 0.83) Water Soluble Fertilizer Fiber Mulch Soil Tackifier Cellulose Wood 1 Ib. 15 lbs. 45.9 lbs. 1.4 lbs. 57.4 lbs. 1.5 lbs. 1 1 1 1 1 1 1 1 1 (2) Method B - Hydraulic Planting 1 1 1 1 1 1 1 1 Native grass seeded areas shall be watered commencing after the tackifier has dried with a minimum of 5 gallons of water per square yard or as needed to keep the seed bed in a wet condition favorable for the growth of grass. Watering can be postponed immediately after a rainfall on the site of '/2 inch or greater, but shall be resumed before the soil dries out. Watering shall continue until the grass is uniformly 1'A inches in height and accepted by the Owner. 604.4 Non - Native Seeding (1) Method A - Broadcast Seeding The seed or seed mixture in the quantity specified shall be uniformly distributed over (he prepared seed bed areas indicated or where directed. If the sowing of seed is by hand, rather than by mechanical methods, the seed shall be sown in two directions at right angles to each other. If mechanical equipment is used, all varieties of seed, as well as fertilizer, may be distributed at the same time, provided that each component is uniformly applied at the specified rate. After planting, the planted area shall be rolled with a corrugated roller of the "Cultipacker" type. All rolling of the slope areas shall be on the contour. Seed Mixture and Rate of Application for Broadcast Seeding: From September 15 to March 1, seeding shall be with a combination of unhulled Bermuda Grass at a rate of 2 pounds per 1000 square feet and winter rye at a rate of 7 pounds per 1000 square feet that has a PLS = 0.83. From March 1 to September 15, seeding shall be with hulled Bermuda Grass at a rate of 2 pounds per 1000 square feet with a PLS = 0.83. Fertilizer shall be applied and shall conform to Item No. 606, "Fertilizer". The seed bed shall be prepared as specified above and hydraulic planting equipment, which is capable of placing all materials in a single operation, shall be used. March 1 to September 15 Hydraulic planting mixture and minimum rate of application per 1000 square feet: September 15 to March 1 Add 7 pounds per 1000 square feet of winter rye with a PLS = 0.83 to above mixture. Fertilizer shall conform to Item No. 606, "Fertilizer ". 604 5116197 Page 3 Seeding for Erosion Control Mulch Mulch - Asphalt Mulch The cultivated area or seed bed shall have a relatively smooth surface without ruts or tracks. Water shall be applied to the seed bed until a minimum depth of 4 inches is uniformly moistened. The water shall be applied in such a manner as not to erode the smooth surface. After the watering, when the surface of the seed bed has become sufficiently dry to permit planting, the seed mixture and fertilizer application specified above shall then be planted at the rate required and the application shall be uniform. If the sowing of seed is by hand, rather than mechanical methods, the seed shall be sown in two directions at right angles to each other. Seed and fertilizer may be distributed at the same time provided the specified uniform rate of application for both is obtained. When seed and fertilizer are to be distributed as a water slurry, the mixture shall be applied to the area to be seeded within 30 minutes after all components are placed in the equipment. Upon the completion of the sowing of the seed, the application of the asphalt emulsion shalt follow as rapidly as possible. Immediately prior to the application of the asphalt emulsion, the planted area shall be watered sufficiently to assure uniform moisture from the surface to a minimum of 4 inches in depth. Application of the asphalt emulsion shall be at the rate of approximately 0.3 gallon per square yard. It shall be applied to the area in such a manner that a complete film is obtained and the finished surface shall be comparatively smooth. Asphalt Coated Straw Mulch Straw mulch shall be spread uniformly over the area indicated or as designated by the Engineer /Architect at the rate of 2 to TA tons of straw per acre The actual rate of application w!ll be designated by the Engineer /Architect_ A mulching machine, approved by the Engineer/ Architect, shall be equipped to inject asphalt emulsion material into the straw uniformly as it leaves the equipment at a rate of 0.05 to 0.10 gallons of asphalt per square yard of mulched area. If the straw and asphalt emulsion are placed by hand, the rate of application for asphalt emulsion shall be approximately 0.15 gallons per square yard. Shredded Brush Mulch Small brush or tree limbs, except Juniper, which have been shredded may be used for mulching Native Grass seeding. Straw Mulch Straw mulch shall be spread uniformly over the area indicated or as designated by the Engineer /Architect at the rate of 2 to 2Y2 tons of straw per acre. The actual rate of application will be designated by the Engineer /Architect. Straw may be hand or machine placed and adequately secured. Fiber Mulch Cellulose and wood fiber mulch shall be spread uniformly over the area indicated or as designated by the Engineer /Architect at the rate of 45 to 80 lbs. per 1000 square feet. 5116/97 Page 4 Seeding for Erosion Control 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 t 1 1 1 1 1 1 1 1 1 1 504.6 Native Grass Seeding the seed bed shall be prepared as specified above. The seed mixture and the rate of application shall be is follows: Alamo Switchgrass 0.1 Ibs /1000 sq. ft. Lometa Indiangrass 0.1 Ibs /1000 sq. ft. Premier Sideoats grama 0.2 Ibs /1000 sq. ft. Green spangletop 0.1 Ibs /1000 sq. ft. Buffalo Grass 0.2 Ibs /1000 sq. ft. Bermuda Grass 0.2 Ibs /1000 sq. ft. Total Seeding Rate 1.0 Ibs /1000 sq. ft. Species substitution as necessary due to availability shall be approved by the Engineer /Architect. Watering and fertilizer application shall follow procedures outlined above or as otherwise specified. Seed shall be applied by broadcast or drill method and shall be distributed evenly over the topsoiled areas. Aulching shall immediately follow seed application. 504.7 Measurement Nork and acceptable material for "Seeding for Erosion Control" will be measured by the square yard or by he acre, complete in place, with a minimum of 95 percent coverage with no bare areas exceeding 16 Square feet and a 1% inch stand of grass. Bare areas shall be reprepared and reseeded as required to Develop an acceptable stand of grass. 304.8 Payment The work performed and materials furnished and measured will be paid for at the unit price bid for Seeding for Erosion Control" of the method specified, "Asphalt Mulch ", "Asphalt Coated Straw Mulch" or 'Shredded Brush Mulch ", as the case may be, which price shall be full compensation for fumishing all - naterials, including all topsoil, water, seed, tackifier, fertilizer or mulch and for performing all operations iecessary to complete the work. 411 fertilizer will be measured and paid for conforming to Item No. 606, "Fertilizer ". 604 5/16/97 Page 5 Seeding for Erosion Control Trent will be made under one of the following: Pay Item No. 604 -A: Seeding for Erosion Control - Method Mulch - Per Square Yard. Pay Item No. 604 -8: Seeding for Erosion Control - Method Mulch - Per Acre. Pay Item No. 604 -M: Mulch, - Per Square Yard. Pay Item No. 604 -N: Native Grass Seeding - Per Square Yard. 130, 606 5/16197 Page 6 Seeding for Erosion Control • 1 1 1 1 I 1 1 1 1 1 1 1 1 1 1 1 1 USE TYPE NEW CONSTRUCTION POUND PER ACRE FERTILIZER ANALYSIS NEW PLANTING MAINTENANCE Broadcast Seeding Any 400 15 -15 -15 15 -10 -5 Hydraulic Planting Water Soluble 653 15 -15 -15 15 -10 -5 Sodding Any 300 15 -15 -15 15 -10 -5 Trees Any — 16 -8 -0 15 -15 -15 Damaged Trees Any — 16 -8 -0 15 -15 -15 Shrubs and Plants Any — 16 -8 -0 15 -15 -15 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ITEM NO. 606 FERTILIZER 606.1 Description This item shall consist of providing and distributing fertilizer over such areas as indicated and in accordance with these specifications. 606.2 Materials All fertilizer used shall be delivered in bags or containers clearly labeled showing the analysis. The fertilizer is subject to testing by the State Chemist in accordance with the Texas Fertilizer Law. A pelleted or granulated fertilizer shall be used with an analysis indicated below. The figures in the analysis represent the percent of nitrogen, phosphoric acid and potash nutrients, respectively, as determined by the methods of the Association of Official Agricultural Chemists. Fifty percent or greater of the Nitrogen required shall be in the form of Nitrate Nitrogen (NO The remaining Nitrogen required may be in the form of Urea Nitrogen (CO(NH2)2). In the event it is necessary to substitute a fertilizer of a different analysis, it shall be a pelleted or granulated fertilizer with a lower concentration. The total amount of nutrients furnished and applied per acre shall equal or exceed that specified for each nutrient. 606.3 Construction Methods Pelleted or granulated fertilizer shall be applied uniformly over the area specified to be fertilized and in the manner directed for the particular item of work. The fertilizer shall be dry and in good physical condition. Fertilizer that is powdered or caked will be rejected. Distribution of fertilizer for the particular item of work shall meet the approval of the Engineer. Unless otherwise indicated, fertilizer shall be applied uniformly at the following rate: 606 5/16/97 Page 1 FERTILIZER APPLICATION Fertilizer enance fertilizing shall be applied every 6 months after the new sod or grass is placed or until the :5 accepted by the City. 1 Measurement and acceptable material for "Fertilizer" will be measured by the ton of 2,000 pounds or by the 100 is as determined by approved scales or guaranteed weight of sacks shown by the manufacturer. 3 Payment work performed and materials furnished and measured as provided under "Measurement" will be dered subsidiary to other items in the contract unless shown in the Bid as a Pay Item, in which case it e paid for at the unit price bid for "Fertilizer" of the analysis specified, which price shall be full ensation for furnishing all materials and performing all operations necessary to complete the work. lent, when specified, will be made under one of the following: 'ay Item No. 606 -A: Fertilizer - Per Ton. 'ay Item No. 606 -B: Fertilizer - Per 100 Pounds. 5/16/97 Page 2 Fertilizer 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 r 1 1 1 1 1 1 1 1 1 1 610.2 Materials (c) Other approved equivalent restraining material. ITEM NO. 610 PRESERVATION OF TREES AND OTHER VEGETATION 610.1 Description This item shall consist of the proper care and treatment of all trees and other vegetation in the vicinity of any development activity. (1) Protective Fencing Protective fencing refers to materials used to protect the root zones of trees. Three basic types of protective fencing materials shall be used as indicated. Type A and Type B are typical, and shall be installed where damage potential is high. Type C is to be installed where damage potential is minimal. Type C fence materials shall be subject to approval by the City Arborist for Site Permit Projects, or the Engineer /Architect for City administered projects. It shall be replaced by Type A or Type B fencing if it fails to perform the necessary function. Type A Chain Link fence (Typical) Six -foot chain link fencing with tubular steel support poles. Type B Wood Fence (Typical) Any planking; 4x4 -inch for every fourth vertical support; 2x4 -inch for intermediate vertical supports and horizontal stringers. Type C Other Materials (Limited Application) The following materials will be permitted as alternates for limited application where tree damage potential is minimal (as determined by the City Arborist on Site Permit Projects, or the Engineer /Architect on City administered projects): (a) Mesh type field fencing with fluorescent surveyor's flagging. (b) High visibility plastic construction fencing. Fabric shall be 4 feet in width, made of high density polyethylene resin, extruded and stretched to provide a highly visible intemational orange, non - fading fence which will remain flexible from -60 F to 200 F, and be inert to most chemicals and acid. Pattern may vary from diamond to circular with a minimum weight per foot of 0.4 lbs. /Ft., a 4 foot width minimum tensile yield strength ( Horiz.) of 2000 psi, ultimate tensile strength of 2680 psi (Horiz.) and a maximum opening no greater than 2 inches. All of the above fencing materials shall be supported with -steel pipe, tee posts, U posts or 2" x 4' timber posts, 51/2 feet in length minimum, spaced no more than 8 feet on centers. Fabric to be secured to post by bands or wire ties. 610 8/25/95 Page 1 Preservation of Trees and Other Vegetation 2) Trunk Protection Any 2 x 4 -inch or 2 x 6 -inch planking; plastic strapping. 3) Tree Dressing Any asphaltic tree wound paint. 4) Dry Wells Native stone, railroad ties or equivalent timber with PVC aeration systems in fill areas conforming to ASTM D -2729, SDR -35. 5) Paving Permeable segmented pavers in conjunction with PVC pipe aeration system or concrete on gravel base with cored holes. 6) Fertilizer Fertilizer shall conform to Item No. 606, "Fertilizer ". 3 Construction Methods (1) Protective Fencing All trees and shrubs in the proximity of the construction site shall be carefully checked for injuries prior to beginning any development activity. All individual trees, shrubs, and natural areas to be preserved shall be protected during construction with temporary fencing as indicated. Protective fences shall be installed prior to the start of any site preparation work (clearing, grubbing, or grading), and maintained in functioning condition throughout all phases of the construction project. Protective fence locations in close proximity to intersecting streets or drives shall adhere to the site distance criteria found in Section 1 of the Transportation Criteria Manual. Protective fences shall be constructed at the locations (typically the outer limits of the Critical Root Zone) and with materials indicated to prevent the following: (a) Soil compaction in the root zone area resulting from vehicular traffic or storage of equipment or materials. (b) Root suffocation from excess fill or sedimentation accumulation (greater than four (4) inches). (c) Feeder root loss due to minor grade lowering (two (2) to six (6) inches). (d) Structural and feeder root loss due to major grade lowering (more than six (6) inches) or trenching. 8/25195 Page 2 Preservation of Trees and Other Vegetation 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1' 1 1 1 1 1 1 1 (e) Wounds to exposed roots, trunks or limbs by mechanical equipment. (f) Other activities detrimental to trees such as chemical storage, cement truck cleaning, and fires. Exceptions to installing fences at the Critical Root Zone may be permitted in the following cases: (a) Where trees are close to a proposed building or other construction activity, erect the fence to allow the minimum necessary work space between the fence and the structure and apply organic mulch to a depth of four (4) to six (6) inches in the unprotected root zone area; (b) Where permeable paving is to be installed within a tree's Critical Root Zone, erect the fence at the outer limits of the permeable paving area prior to any site grading (no grading shall take place under permeable paving); (c) Where there are street -side pedestrian walkways, fences shall be constructed in a manner which does not obstruct safe passage; (d) Where there are severe space constraints due to tract size or other special requirements, the Contractor shall contact the City Arborist on Site Permit projects or the Engineer /Architect for City Administered projects to discuss alternatives. Where any of the above exceptions result in a fence being closer than five (5) feet to a tree trunk, the Contractor shall protect the trunk with strapped -on planking to a height of 8 feet (or to the limits of lower branching) in addition to the reduced fencing provided. (2) Repair of Damage Tree roots scarred by equipment shall be cut cleanly and covered with top soil. When tree roots are pruned, a comparable portion of selected branches shall be cut from the tree on the opposite side. Limb pruning shall be made at the branch collar as indicated. All limbs greater than 1 inch in diameter shall be precut to prevent splitting. All cut limbs shall be treated with an approved tree dressing. Tools shall be disinfected with alcohol or 5 ppm chlorine solution between trees to prevent transmitting diseases. All trees damaged during construction shall receive an application of fertilizer within the drip line conforming to Item No. 606, "Fertilizer" at the rate of 4 pounds per caliper inch. (3) Cutting and Filling Around Trees When an excavation or embankment is placed within the dripline of any tree greater than 8 inches in diameter, a dry well shall be constructed to protect the tree as indicated, when the cut or fill exceeds 8 inches. (4) Paving Around Trees Where paving is necessary within the dripline of any tree greater than 6 inch diameter, a permeable pavement and aeration system must be installed as indicated, except for street construction. 610 8/25/95 Page 3 Preservation of Trees and Other Vegetation Tree Removal Any trees which are indicated for removal or which may interfere with the construction shall be removed subject to the approval of the Engineer. Trees over 19 inches in diameter, measured 4 %] feet above the existing ground, shall require review by the City Arborist prior to removal in accordance with the Tree Ordinance. When a tree or shrub is determined to be removed, it shall be cut to a depth of 12 inches below the surrounding ground line. After removal, soil is to be placed in the hole to match the existing grade. After cutting the tree into pieces that can be managed, it will be removed from the site and disposed of. All work shall be conducted in such a manner as to protect all facilities, improvements and vegetation in the work area. All damage resulting from tree removal or pruning shall be repaired at the Contractor's expense. ) Final Cleanup All temporary tree and shrub preservation measures shall be removed when the construction has been completed. Measurement and shrub trimming, fencing, drains, fertilization, etc., wit not be measured for payment unless ad as a contract pay item. Dry wells for tree protection will be measured by the units, complete in conforming to Item No. 623, "Dry Stack Rock Wall ". Payment cork and materials prescribed herein will not be paid for directly, except the dry wells, but shall be tered subsidiary to other items unless payment is included as a contract pay item. ent will be made under: ay Item 610AS: Safety Fencing Type A Chain Link fence (Typical) - Per Linear Foot 'ay Item 610AB: Safety Fencing Type B Wood Fence (Typical) - Per Linear Foot 'ay Item 610AC: Safety Fencing Type C Other Materials (Limited Application) - Per Linear Foot 'ay Item No. 610T: Dry Stack Rock Wall (Tree Protection) - Per Each. 8/25/95 Page 4 Preservation of Trees and Other Vegetation 1 1 1 1 1 1 1 : 1 1 1 1 1 r 1 1 1 1 1 628.1 Description This item shall consist of providing and placing temporary filtration dikes along or across such areas as indicated. This method shall be used during construction only and its purpose shall be to temporarily control erosion by intercepting and retaining sediment. 628.2 Materials (1) Hay Bales ITEM NO. 628 SEDIMENT CONTAINMENT DIKES "Hay Bales" shall be free of Johnson Grass or other nocuous weeds. The bales shall consist of either hay or straw in good condition and be securely tied with wire. Stakes for anchoring bales shall be #4 reinforcing bars, '/2 inch steel pickets or 2 x 2 inch wooden stakes. Hay bales shall be limited to drainage areas less than'/ acre. (2) Filter Dike "Filter Dike" shall be prefabricated from 6x6- D2.9xD2.9 W\NF and 6 oz. nonwoven polyester filter fabric securely fastened to WWF with galvanized shoat rings. A 12 inch skirt shall be a continuous extension of the filter fabric on the upstream face. The dike and skirt shall be anchored in place using 6 inch staples. The filter fabric shall extend beyond the dike joints to provide a 3 inch overlap. Ends of dike not lapped with filter fabric shall be plugged with filter fabric. 628.3 Construction Methods The Contractor may select the material for the dikes, unless otherwise indicated, conforming to the details ' ndicated. Bales shall be placed with ends tightly abutting the adjacent bales. Each bale shall be embedded in the soil a minimum of 4 inches and a maximum of 6 inches. Bales shall be securely anchored ,n place by a minimum of 2 stakes per bale. The first stake in each bale shall be angled toward the previously placed bale to force the bales together. Stakes shall be embedded in the soil a minimum of 1 '/2 `eet. Bales shall be replaced every 3 months or more often during wet periods. = ilters shall be placed with ends tightly abutting the adjacent filter. Each filter and skirt shall be securely anchored with staples on 4 foot centers as indicated. Silt accumulation behind the dikes shall be removed when it exceeds 1 foot in depth or when, in the Dpinion of the Engineer, the structure ceases to function as intended. Dikes shall be inspected by the Contractor at least monthly and after each rainfall. Dikes shall be repaired or replaced when necessary or as directed by the Engineer /Architect. 328 4117/86 Page 1 Sediment Containment Dikes Measurement Drk performed and the materials fumished as prescribed by this item will be measured by the linear "Sediment Containment Dikes ", complete in place. Payment xk performed and materials furnished and measured as provided under "Measurement" will be paid he unit price bid per linear foot of "Sediment Containment Dikes" indicated, which price shall be full ,nsation for furnishing, hauling and placing all materials including all labor, tools, equipment and tats needed to complete the work. Included in this item is the repair, replacement of materials, al and disposal of all silt and debris and the removal of all dikes, silt and debris after completion of uction or when directed by the Engineer. The dike shall be removed and the site regraded to the final 3. Any depression shall be filled and accumulations of silt shall be spread or removed to a permitted .al area. After removal of the dike the area shall be graded and seeded conforming to Item No. 604, ing for Erosion Control ". .nt will be made under: Pay Item No. 628: Sediment Containment Dikes - Per Linear Foot. 4/17/86 Page 2 Sediment Containment Dikes 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Physical Properties Method Requirements Fabric Weight: (oz/sy) TEX -616 -J 4.5 minimum Water Flow Rate: (gal /sq. fU minute) TEX -616 -J 40 maximum Equivalent Opening Size: US Standard sieve. (number) CW-02215, US Army Corps of Engineers, 40 to 100 Mullen Burst Strength: (psi) ASTM D 3786 300 minimum Ultraviolet Resistance; Strength retention: ( %) ASTM D 1682 70 minimum 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 642.1 Description This item shall consist of providing and placing a filter fabric fence including maintenance of the fence, removal of accumulated silt and removal of the fence upon completion of the project. 642.2 Materials (1) Fabric (a) General: The filter fabric shall be of nonwoven polypropylene, polyethylene or polyamide thermoplastic fibers with non - ravelling edges. The fabric shall be nonbiodegradable, inert to most soil chemicals, ultraviolet resistant, unaffected by moisture or other weather conditions, and permeable to water while retaining sediment. The filter fabric shall be supplied in rolls a minimum of 36 inches wide. (b) Physical Requirements: The fabric shall meet the following requirements when sampled and tested in accordance with the methods indicated. (2) Posts: Posts shall be painted or galvanized steel Tee or Y -posts with anchor plates, not less than 5 feet in length with a minimum weight of 1.3 pounds per foot with a minimum Brinell Hardness of 143. Hangers shall be adequate to secure fence and fabric to posts. Posts and anchor plates shall conform to ASTM A 702. 542 5/1/90 Page 1 ITEM NO. 647 SILT FENCE Silt Fence 3) Wire Fence: Wire fence shall be welded wire fabric 2x4 -W1. OxW1.0 and shall conform to ITEM NO. 406 REINFORCING STEEL. s Construction Methods ilt fence fabric shall be securely attached to the posts and the wire support fence with the bottom 12 s of the filter material buried in a trench a minimum of 6 inches deep and 6 inches wide to prevent lent from passing under the fence. When the silt fence is constructed on impervious material, a 12 lap of fabric shall be extended upstream from the bottom of the silt fence and weighted to limit ulate loss. No horizontal joints will be allowed in the filter fabric. Vertical joints shall be overlapped a ium of 12 inches with the ends sewn or otherwise securely tied. ilt fence shall be a minimum of 24 inches high. Posts shall be embedded a minimum of 12 inches in round, placed a maximum of 8 feet apart and set on a slight angle toward the anticipated runoff e. When directed by the Engineer, posts shall be set at specified intervals to support concentrated ilt fence shall be repaired, replaced, and /or relocated when necessary or as directed by the Engineer. nulated silt shall be removed when it reaches a depth of 6 inches. 3 Measurement vork performed and the materials furnished under this item will be measured by the linear foot of "Silt e ", complete in place. 5 Payment vork performed and materials furnished and measured as provided under "Measurement" will be paid the unit price bid per linear foot of "Silt Fence ". The price shall be full compensation for furnishing, ig and placing all materials, labor, tools, equipment and incidentals necessary to complete the work ling inspecting, repairing, replacing and relocating the fence, removal of silt and removal and disposal materials at the completion of construction in and revegetation of disturbed areas. lent will be made under: Pay Item No. 642: Silt Fence for Erosion Control - Per Linear Foot, cable References: dard Specifications Manual: Item No. 406 dards Manual: Standard Detail No. 642 -1 •onmental Manual: Section 1, Water Quality Management, 1.4.2G Silt Fence 5/1/90 Page 2 Silt Fence 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Sign Designation Size OM - 4R 18 inch x 18 inch W14 - 1 30 inch x 30 inch 1 1 1 1 1 1 I All materials used in barricades, signs and traffic handling shall conform to the following: 1 1 1 1 1 1 1 1 1 1 1 803.1 Description (1) Signs 803.2 Materials ITEM NO. 803 BARRICADES, SIGNS AND TRAFFIC HANDLING This item shall consist of providing, installing, moving, replacing, maintaining, cleaning and removing temporary or permanent street closure barricades, signs or other devices required to handle the traffic in conformance with the current edition of the Texas Manual of Uniform Traffic Control Devices for Street and Highways and as indicated or directed by the Engineer. Construction Detours, if required, shall conform to Item No. 801, "Construction Detours ". Capital Improvement Project signs shall conform to Item No. 802, "Capital Improvement Project Signs ". Sign Plates - .080 in thickness alodine finished Federal Specification 6061 - T6 aluminum Sign Posts - 1.25 ounce /square foot hot dipped galvanized welded steel tubing ASTM A 513, O.D. 2.375 inches, wall thickness .065 inch, 1.60 pounds per foot. Hardware - Aluminum alloy A 444 sign hardware for clamp castings or stainless steel with galvanized or electroplated cold rolled steel U bolts, bolts, washers and nuts. (2) Sign Plate Message and Size (3) Lumber Rails shall be new unweathered S4S grade #2 fir or yellow pine, of the size indicated. Posts, of the size indicated, shall be pressure treated with pentachlorophenol. (4) Concrete Concrete shall be Class A Concrete conforming to Item No. 403, "Concrete for Structures ". 303 Rev. 9/30187 Page 1 Barricades, Signs and Traffic Handling (5) Retro - Reflective Sheeting Red and white strips shall conform to Table I CIE Chromaticity Coordinates, ASTM D 523, ASTM 397, SDHPT Test Method Tex - 842 -B, ASTM D- 987 -48 %, Atlas Twin ARC Weathering ASTM E 42 -69, Type E conforming to ASTM D 822 -60X which requires the ASTM E 42 Type E Atlas XW data; L -23008 dated January 7, 1970. (6) Paint Exterior oil base paint, colors as indicated. .3 Construction Methods r to commencing construction, suitable "Barricades, Signs and Traffic Handling" devices shall be 311ed to protect the workers and the public. Contractor shall be responsible for installing all markers, signs and barricades conforming to the ival on Uniform Traffic Control Devices and /or as indicated. If, in the opinion of the Engineer, additional kers, signs or barricades are needed in the interest of safety, the Contractor will install such as are ,fired or as directed by the Engineer. Aber shall be painted with 2 coats of paint as indicated. .4 Maintenance call be the Contractor's responsibility to maintain, clean, move and replace if necessary, barricades, s and traffic handling devices during the time required for construction of the project. Permanent icades shall be constructed as required after the completion of the street by drilling holes to place the is and concrete foundations. Foundation concrete shall be cured before the rails are attached. When onger needed all temporary Barricades, Signs and Traffic Handling Devices shall be removed and the 3 restored to its original condition or as directed by the Engineer. .5 Measurement work performed and the materials furnished by this item as indicated, except for barricades, will not be asured for payment but will be considered subsidiary to the work or to Item No. 801, "Construction Ours ". - icades shall be measured as each complete barricade constructed and placed as indicated. Any porary barricades furnished shall not be measured for payment and shall be considered subsidiary to work or to Item No. 801, "Construction Detours ". Rev. 9/30/87 Page 2 Barricades, Signs and Traffic Handling 803.6 Payment The work performed and material fumished as prescribed by this item will be paid for at.the unit price bid for "Barricades" per each complete barricade. Payment will be made under: Pay Item No. 803: Barricades - Per Each. Pay Item No. 803 -L: Barricades - Lump Sum. End 303 Rev. 9/30/87 Page 3 Barricades, Signs and Traffic Handling Rev. 9130187 Page 4 Barricades, Signs and Traffic Handling 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PART 1- GENERAL 1.1 RELATED DOCUMENTS A. Specification Sections, apply to this Section. 1.2 DESCRIPTION A. Provide an underground irrigation system as shown and specified. The work includes: ITEM NO. 2800 IRRIGATION 1. Automatic inigation system including piping, fittings, sprinkler heads, and accessories. 2. Valves, pressure tap, and fittings. 3. Control wire. 4. Permits and Fees: Obtain all permits and pay requited fees to any governmental agency having jurisdiction over the work. Inspection required by local ordinances during the course of constriction shall be arranged as required. On completion of all work, satisfactory evidence shall be furnished to landscape architect to show that all work has been installed in accordance with the ordinances and code requirements. 5. Testing. 6. Excavating and badffilling inigation system work 7. Associated exterior plumbing, and accessories to complete the system 8. Pipe sleeves as shown and as required to complete the system. 1.3 QUALITY ASSURANCE A. Installer's qualifications: Minimum of 5 years experience installing irrigation systems of comparable size. Contractor shall be a State of Texas licensed and bonded Irrigator. B. Materials, equipment, and methods of installation shall comply with the following codes and standards: 1. City of Round Rock 2. Texas Natural Resources Conservation Commission 3. National Fire Protection Association, (NFPA): National Electrical Code. 4. American Society for Testing and Materials, (ASTM). 2800 616199 Page 1 Irrigation 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1.4 SUBMITTAL 5. National Sanitation Foundation, (NSF). ITEM NO. 2800 IRRIGATION C. Excavating, backfilling, and compacting operations: Compy with Section requirements and as specified. D. Obtain Owner's acceptance of any portion of installed and tested irrigation system before installing backfill materials. A. Submit manufacturer's product data and installation instructions for each of the system components. B. Furnish the owner with catalogs, manufacturer maintenance manuals and applicable warranties for all equipment into three (3) copies of bound Operations and Maintenance Manual. C. Submit the following material samples: 1. Piping and fittings. 2. Wire connectors. D. Submit the following equipment samples: 1. Sprinlder heads, 1 of each type, complete with housing. 2. Valves, and valve access boxes. 3. Swing joints, one of each type. E, Approved equipment samples will be returned to contractor and may be used in the work F. Upon irrigation system acceptance, submit written operating and maintenance instructions. Provide format and contents as directed by the landscape architect bound into an Operations and Maintenance Manual (See [B] above). G. Provide irrigation system record "as -buir drawings: 1. Indicate horizontal and vertical locations, referenced to permanent surface improvements. 2. Identify field changes of dimension and detail and changes made by Change Order. 2800 615188 Page 2 Irrigation 1.6 PROJECT CONDITIONS ITEM NO. 2800 IRRIGATION 1.5 DELIVERY, STORAGE, AND HANDLING A. Deliver irrigation system components in manufacturers original undamaged and unopened containers with labels intact and legible. B. Deliver plastic piping in bundles, packaged to provide adequate protection of pipe ends, both threaded and plain. C. Store and handle materials to prevent damage and deterioration. Do not store PVC pipe in direct sunlight for more than 48 hours. D. To prevent installation delays, provide secure, locked storage for valves, sprinkler heads, and similar components that can not be immediately replaced. E. All controller device units must be delivered and stored in a secure climate controlled area. A. Known underground and surface utility lines are indicated on the utility surveys. Verify locations of all known underground and surface utilities by contacting the appropriate utility companies. Should utilities not shown on the plans be found during excavations, Contractor shall promptly notify the Owner for instructions as to further action. Failure to do so will make Contractor liable for any and all damage thereto arising from is operations subsequent to discovery of such utilities not shown in pans. B. Protect existing trees, plants, lawns, and other features designated to remain as part of the final landscape work. C. Promptly repair damage to adjacent facilities caused by irrigation system work operations Contractor shall maintain and repair damage to silt fences and other erosion control devices for the duration of this contract. Cost of repairs at contractor's expense. D. Promptly notify the Owner of unexpected sub- surface conditions. E. The imgation system layout is generally diagrammatic, locations of Aping, sprinler heads, valves, and other components shall be established as closely as possible per plans provided. Proposed piping layout within tree drip lines will be reviewed by landscape architect before installation. Obtain architects approval before installation. 1. Space sprinkler components not to exceed manufacturer recommendation. 2. Minor adjustments in system layout will be permitted to dear existing fixed obstructions. Final system layout shall be acceptable to the landscape architect. F. Cutting and patching: (if necessary) 1. Cut through concrete and masonry with core drills. Jackhammers not permitted. 2800 615199 Page 3 Inlgation 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ITEM NO. 2800 IRRIGATION 2. Material and finishes for patching shall match existing cut surface materials and finish. Exercise special care to provide patching at openings in exterior wa lls watertight. 3. Methods and materials used for cutting and patching shall be acceptable to the Owner. 1.7 WARRANTY AND GUARANTEE A. Materials and workmanship shall be fully guaranteed for one (1) year after substantial completion. B. Backfilling of all excavation shall be guaranteed for the one (1) year guarantee period. Repair trenches, which have settled. C. Raise or lower heads to compensate for settling of lawn areas. D. Provide a one (1) year warranty against material, installation and operation defects. Repairs, adjustments and replacement of defective irrigation system materials, including materials, which have been installed on the work during the warranty period, shall be at Contractor's expense. PART 2 PRODUCTS 2.1 SPECIFIED PRODUCT A. With the purpose of establishing a minimum standard of quality and a minimum function and operational capability, the irrigation system has been designed specifically for the use of certain imgation equipment as manufactured by specific manufacturers, or approved equal. B. Pipe sizes have been determined by computation of pressure losses in the piping and the equipment based on the consumption and required operating pressure of the specified sprinklers. C. Substitution of sprinklers and/or irrigation equipment of another make cannot be approved without demonstrating that such substitution will not destroy the quality, operational requirements, and intent of the designed imgation system. 2.2 SUBSTITUTION OF EQUIPMENT AND SYSTEM DESIGN A. If contractor chooses to install alternate equipment he shall submit to landscape architect for acceptance the following: 1. If a design change is required, detailed drawings shall be submitted with the request for approval of the substitute. 2800 016188 Page 4 Irrigation 2. Actual samples of each type sprinkler head or equipment proposed as a substitute. ITEM NO. 2800 IRRIGATION 3. Manufacturer's catalog sheets showing full specifications of each sprinkler /equipment proposed as a substitute, i.e., discharge in GPM, minimum allowable spacing and radius of coverage, pressure loss through the valve, etc. 4. Detailed pressure loss computations based on the consumption of the proposed substitute sprinkler or equipment, if the manufacturer's specifications show that any one of the characteristics noted in section 3 are in variance with the specified sprinkler of irrigation equipment. These pressure loss calculations must prove that the proposed substitutions shall perform in accordance with the intent of the designed irrigation system, either with the same piping and head layout design or with the change of either. 5. The detailed pressure loss calculations shall indude the following: a. Design pressure shall not exceed line pressure as indicated on plan. Design pressure is defined as the maximum pressure required to overcome all pressure losses and leave a residual pressure at the sprinkler not less than the manufacturer's specified minimum operating pressure. Excess line pressure shall be regulated at remote control valves with pressure regulating device. b. Pressure Toss calculations must be based on an acceptable Lade of pressure losses for the type and size pipe to be used. c. As all pressure loss tables are for straight pipe only, an acceptable allowance must be made for the additional losses incurred in fittings. d. Allowance must be made for the pressure drop through all valves based on the specifications of the manufacturer of each type valve. 6. The decision of approval or disapproval will be based on the comparative ability of the proposed irrigation equipment to perform fully all purposes and functions of the mechanics and general design possessed by the specified irrigation equipment. 7. Approval of equipment shall not relieve the Bidder /Contractor of this responsibility to demonstrate that the final installed sprinkler system will operate according to the intent of the originally designed and specified system. Before final acceptance of the installed system, the Bidder /Contractor may be required to make one or more of the following tests under the supervision of the landscape architect a. Each section of sprinklers may be tested for area of coverage. Test shall be made by actual measurement of the radius of spray of sprinklers. b. Each section of sprinlders may be tested for operating pressure at the sprinkler head. The following method shall be applied for this test: 2800 615/99 Page 5 Irrigation 2.3 MATERIALS A. General: ITEM NO. 2800 IRRIGATION 1. Install a pressure gauge at the base of the sprinkler most distant from the source of water supply, in terms of length of piping through which the water must flow to reach the sprinker. This sprinkler must operate during the test. 2. Install a pressure gauge at the source of water supply 3. With the section of sprinklers operating, throttle the main gate valve until the pressure gauge at the source of supply indicates the pressure at which the system was designed. The gauge at the most distant sprinkler shall not read Tess than the manufacturers specified minimum operating pressure c. The sprinkler mains connected to the primary supply line only shall be tested for a period of twelve (12) to fourteen (14) hours at 100 -Ibs. pressure. If leaks occur, the joint or joints shall be replaced and the test repeated. 1. Provide only new materials, without flaws or defects and of the highest quality of their specified Bass and kind. 2. Comply with pipe sizes indicated. No substitution of smaller pipes will be permitted. Larger sizes may be used subject to acceptance of the Landscape architect. Remove damaged and defective pipe. 3. Provide pipe continuously and permanently marked with manufacturer's name or trademark size schedule and type of pipe, working pressure at 73 F. and National Sanitation Foundation (NSF) approval. B. Plastic pipe, fittings, and connections; 1. Polyvinyl chloride pipe: ASTM D2241, rigid, unplasticized PVC, extruded from virgin parent material. Provide pipe homogenous throughout and free from visible cracks, holes, foreign materials, blisters, wrinkles, and dents. a. 1/2 -inch diameter. SDR 13.5, Gass 315. b. 3/4 -inch diameter and over. SDR 21, Class 200. 2. PVC pipe fittings: ASTM D2241 schedule 40 PVC molded fittings suitable for solvent weld, slip joint ring tight seal, or screwed connections. Fittings made of other materials are not permitted. a. Size slip fitting socket taper to permit a dry unsoftened pipe end to be inserted no more than halfway into the socket. Saddle and cross fittings are not permitted. 2800 618199 Page 6 Irrigation ITEM NO. 2800 IRRIGATION b. All threaded fittings must be Schedule 80 PVC. c. Use male adapters for plastic to metal connections. Hand tighten male adapters plus one tum with a strap wrench. C. Sprinkler heads, pumps, valves, and associated equipment. 1. Refer to drawings for materials. Rain Bird and Irriitrol Irrigation equipment as specified. Hunter Irrigation has been approved as an altemate manufacturer. a. Lawn & shrub spray type sprinkler heads: 6" pop-up b. Remote control valves: Plastic 24 Volt AC, 200 PSI. c. Valve access box: size as called for on drawings D. Control System 1. The irrigation system controller is an existing controller with six open sections. Use existing system and tie new valves to this dodo E. Lawn Spray Heads a. Rain Bird Sprinklers shall be of the fixed spray type designed for in -ground installation. The sprinkler shall be capable of accepting all MPR Series spray, stream, flood, and micro spray nozzles and male- threaded risers and extenders. The sprinkler shall operate within a 15 - 30 PSI pressure range. b. The body and cap of the sprinkler shall be injection molded from ABS, a non- corrosive, impact- resistant, UV- resistant, heavy -duty plastic material. The sprinkler shall have a color -coded riser screen filter, stainless steel or plastic, appropriately sized to prevent entry of foreign material to the nozzle. M parts shall be removable through the top of the sprinkler case. c. The sprinkler shall have a single -piece riser/body seal, that flushes only upon retraction to dear any debris from around the riser, and a stainless steel spring to ensure positive retraction. The seal shall have no flush during pop - up to allow the maximum number of sprinklers per station The seal shall be a single piece injection molded from Alcryn, a synthetic rubber. d. The sprinkler shall be capable of nozzle alignment via a two-piece ratcheting riser. The sprinkler shall be available in models with a check valve or standard models shall be capable of accepting a check valve that will prevent low head drainage with elevation differences up to T. A 1/2" NPT plug shall be provided with all side inlet models to plug the unused inlet. e. A biodegradable debris label shall be factory-installed to eliminate debris intrusion during installation and line flushing. 2800 815189 Page 7 Irrigation g ITEM NO. 2800 IRRIGATION RainBird 1800 series. The sprinkler shall be of pop-up design with an overall body height of at least 6 ", a body diameter of 1-3/8", a cap diameter of 2 ", and having a pop-up stroke of 6 ". i. The sprinkler shall by Rain Bird International, Glendora, Califomia, U.S.A. Heads shall pop up not less than (6) inches with spring retraction Heads shall accept a fixed art milled brass nozzle, and an adjustable plastic nozzle. Heads shall have ratcheted flow tube for arc location purposes and shall be check valve adaptable. CONSTRUCTION: Body, cover and flow tube shall be high -impact ABS. A stainless steel spring shall provide retraction force. Outside entry of sand and dirt shall be prevented with a pressure - activated wiper seal. Check valve shall open against 9.5 ft/hd. All internal parts shall be removable with access through a threaded cover. Six and twelve inch pop -ups shall have bottom and side inlets. Arc location shall be by means of a positive stop ratcheting device permitting the arc to be located by rotating flow tube white sprinker is in operation. k. OPERATION: The nozzles shall either provide adjustable flows and areas of coverage at rated pressure requirements in both full-circle and part-circle types or shall be fixed arc in both full and part circle types. All nozzles series must have matched precipitations to the extent that full and part circle nozzles can be valved together. 11. Remote Control Valves a. CONTAMINATION RESISTANT REMOTE CONTROL VALVES shall be 200B Series valves as manufactured by Iritrol, or approved equal, with hand operated manual internal bleed and flow control. Valve shall be solenoid- operated, diaphragm, reverse flow globe type with 200 -psi CWP rating, having IPS threads and be suitable for underground burial without potection. b. CONSTRUCTION: Valve shall have heavy duty plastic and stainless steel construction with stainless steel spring and nylon exhaust fitting. Diaphragm shall be nylon- reinforcement, seat and brass diaphragm plate and shock cone assembly to fore an integral unit. Valve shall be pacldess, without sliding seals, and completely serviceable without removing body from pipeline. Design shall be "normally- dosed ", requiring solenoid to be energized to open valve, thereby causing automatic closure in event of power failure. Solenoid actuator shall comply with Class II National Electric Code and when operating require maximum of 5.5 VA at 24 volts ac. Solenoid shall be integrally mounted in valve cover and encapsulated in molded resin to form a corrosion and moisture -proof unit with exposed metal components of non-corrosive material. Solenoid actuator shall be stainless steel in a watertight protection capsule. Flow control shall be brass and 2800 6/6/99 Page 8 Irrigation 12. Electric control wire: 2.4 ACCESSORIES ITEM NO. 2800 IRRIGATION stainless steel with O-ring seal and adjustable from outside the valve for. permanent throttling or compete dosing of valve. c. OPERATION: Solenoid shall be energized to open the valve hydraulically and de- energized to dose. Pressure to the hydraulic chamber shall be supplied intemally through non - metallic, corrosion -free orifices in the diaphragm with stroke of diaphragm causing a cleansing action of the orifices. There shall be no screens, filters, or strainers that can "dog up" and cause the valve to fail in the open position. There shall be no extemal bleeding or external tubing to fumish actuating pressure. d. WARRANTY: The valve and solenoid shall have a manufacturer's limited warranty of not less than ten (2) years. a. Wring to the "Electrical" control valves from the Toro control shall be type OF with 4/64" insulation which is Underwriters Laboratory approved for direct underground burial when used in National Electrical Code Class II Circuit, (30 Volts AC, or less). Control wire shall be UL -UF 600 Volt, 14 AWG direct burial cable. b. A single wire to each solenoid, for the control and a common neutral wire to all solenoids from the control shall serve as the power supply. For runs longer than 1000 feet, larger cable may be used provided it conforms to controller manufacturer's specifications for both material specification and installation. c. A valve box shall protect all wire spices. All wire spices shall be shown on the "as -built drawings. No splices will be allowed on runs of less than 500 feet. A. Drainage fill: No. 4 to 1/2 -inch washed pea gravel. B. Fill: Clean soil free of stones larger than 3/4-inch diameter, foreign matter, organic material, and debris. 1. Provide imported fill material as required to compete the work. Obtain rights and pay all cn $s for imported materials. 2. Suitable excavated materials removed to accommodate the irrigation system work may be used as fill material subject to the Landscape architect's review and acceptance. C. Low Voltage wire connectors: Direct Burial Splice IGts such as Wade WC014. D. Valve access boxes: Tapered enclosure of rigid plastic material comprised of fibrous components chemically inert and unaffected by moisture corrosion and temperature 2800 018199 Page 9 Irrigation ITEM NO. 2800 IRRIGATION changes. Provide lid of same material, black in color. Provide 10 -inch Round. Valve Box for remote control valves. Provide 10 -inch Valve Box for wire splices. PART 3 EXECUTION 3.1 INSPECTION A. Examine final grades and installation conditions. Do not start inigation system work until unsatisfactory conditions are corrected B. This contractor to verify existing and proposed locations of all site utilities (i.e., gas, water, electric, telephone, sanitary and storm sewers, etc.) prior to any trenching and laying of pipe. In addition, this contractor shall coordinate all irrigation work with that of all other site work trades and contractors, as applicable. 3.2 PREPARATION A. Lay out and stake the location of each sprinkler head and sprinkler valve. Obtain Landscape architects acceptance of layout before excavating. 3.3 INSTALLATION D. Excavating and backfilling: 1. Excavation shall include all materials encountered, except materials that cannot be excavated by normal mechanical means. 2. Excavate trenches of sufficient depth and width to permit proper handling and installation of pipe and fittings. 3. If the pulling method is used, the pipe "plow" gall be a vibratory type. Starting and finishing holes for pipe pulling shall not exceed a 1'-0" by 3'-0" opening. 4. Excavate to depths required to provide 4-inch depth of earth fill or sand bedding for piping when rock or other unsuitable bearing material is encountered. 5. Fill to match adjacent grade elevations with approved earth fill material. Place and compact fill in layers not greater than 8-inch depth. a. Provide approved earth fill or sand to a point 3-inches above the top of pipe. b. Fill to within 6- inches of final grade with approved excavated or bonowfill materials free of lumps or rocks larger than 3/4-inches in any dimension. c. Provide dean topsoil fill free of rocks and debris for top 6- inches of fill. 8. Except as indicated, install irrigation mans with a minimum cover of 12" based on finished grades. Install irrigation laterals with a minimum cover of 6" inches based on finished grades. 2800 815199 Page 10 Irrigation 1 1 7. Excavate trenches and install piping and fill during the same working day. Do not leave open trenches or partially filled trenches open ovemight. 1 1 1 1 1 1 1 E. Plastic Pipe 1. Install plastic pipe in accordance with manufacturer's installation instructions. Provide for thermal expansion and contraction. 2. Saw cut plastic pipe. Use a square -in sawing vice to insure a square cut. Remove burrs and shavings at cut ends prior to installation. 3. Make plastic to plastic joints with solvent weld joints or slip seal joints. Use only solvent recommended by the pipe manufacturer. Install plastic pipe fittings in accordance with pipe manufacturer's instructions. Contractor shall make arrangements with pipe manufacturer for all necessary field assistance. 4. Make plastic to metal joints with plastic male adapters. 5. Make solvent weld joints in accordance with manufacturer's recommendations. 6. Allow joints to set at least 24 hours before pressure is applied to the system. 7. Maintain pipe interiors free of dirt and debris. Close open ends of pipe by acceptable methods when pipe installation is not in progress. F. Sprinkler, fittings, valves, and accessories: 1. Install fittings, valves, sprinkler heads, risers, and accessories in accordance with manufacturer's instructions, except as otherwise indicated. 2. Set sprinker heads perpendicular to finished grades, except as otherwise indicated. 1 1 1 1 1 1 1 1 ITEM NO. 2800 IRRIGATION 3. Provide pop-up spray heads with an adjustable swing joint riser assembly as shown on details. 4. Obtain Landscape architect's review and acceptance of height for proposed sprinkler heads and valves before installation. 5. Locate sprinkler heads to assure proper coverage of indicated areas. Do not exceed sprinkler head spacing distances indicated. 6. Install pop-up gear driven sprinklers with an adjustable swing joint riser as shown on details. The unit shall be of pre - fabricated type utilizing o-ring seals at all elbow connections. Component parts shall be schedule 80 rated and assembly as a unit shall be schedule 80. 8. Controller is provided in the location shown on the drawing, with lockable weatherproof controller housing. 2800 615199 Page 11 Irrigation ITEM NO. 2800 IRRIGATION a. Provide additional rigid conduit from controller down into grade to accommodate valve wires (if required). b. This contractor shall pull valve wires, program controller by labeling station position for zones, and put controller in operation. 9. Install in-ground control valves in a valve access box as indicated. 10. Install valve access boxes on a suitable base of gravel to provide a level foundation at proper grade and to provide drainage of the access box. 11. Seal threaded connections on pressure side of control valves with Teflon tape or approved plastic joint type compound. G. Control wiring 1. Install electric control cable in the mainline piping trenches wherever possible. Place wire in trench, adjacent to pipe. Install wire with slack to allow for thermal expansion and contraction. Provide expansion joints at 50-foot intervals by malting 5-6 tums around a piece of 1/2 -inch pipe. Where necessary to run wire in a separate trench, provide a minimum cover of 12- inches. When more than one wire is placed in a trench the wire shall be taped together at intervals of 25 feet. 2. Provide sufficient slack at site connections at remote control valves in control boxes, and at all wire splices to allow raising the valve bonnet or spice to the surface without disconnecting the wires when repair is required. 3. Connect remote control valve to one station of a controller only. 4. Make wire connections to remote control electric valves and splices of wire in the field, using wire connectors and in accordance with manufacturer's recommendations. H. Sleeves: 1. This contractor is to provide all sleeves for installation of the inigation system. 2. Provide new sleeves as required for all locations where existing sleeves are not indicated but are required to complete the irrigation system. Install new sleeves prior to paving installation wherever possible. 3. Install pipe sleeves under existing concrete or asphalt surfaces where cutting is necessary. Obtain Owner's permission before cutting existing concrete and asphalt surfaces. Where piping is shown under paved areas which are adjacent to turf areas, install the piping in the turf areas. I. Flushing, testing, and adjustment: 2800 615199 Page 12 Imgotlon 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 L. Recommended Installation Instructions for spray heads. 3.4 SPARE PARTS A. Provide the Owner additional parts as noted. 1. 6 spare sprinkler head(s) of each size and type. 2. 2 spare valves 1" in size. 3. 2 spare valve access boxes of each size. ITEM NO. 2800 IRRIGATION 1. In the presence of the Landscape architect, hydrostatically test the mainline piping system in place, before backfilling. Refer to City of Austin Standard Specification 510.3(27) for methodology. 2. After sprinlder piping and risers are installed and before sprinkler heads are installed, open control valves and flush out the system with full head of water. 3. Perform system testing upon completion of each section. Make necessary repairs and retest repaired sections as required. 4. Adjust sprinklers after installation for proper and adequate distribution of the water over the coverage pattern. Adjust for the proper arc of coverage. 5. Tighten nozzles on spray type sprinklers after installation. Adjust sprinkler - adjusting screw on lateral line or circuit as required for proper radius. Interchange nozzle patterns as directed by the Landscape architect, to give best are of coverage. 6. Adjust all electric remote control valve pressure regulators and flow control sterns for system balance and optimum performance. 7. Test and demonstrate the oontroller by operating appropriate day, hour, and station selection features as required to automatically start and shut down irrigation cycles to accommodate plant requirements and weather conditions. 1. Mount all spray heads on swing joints. 2. Pop -up and fixed sprays should be placed perpendicular to finished grade for optimum performance. 3. In areas of high pressure, 30 - 75 psi, a pressure compensating nozzle is to be used. The use of pressure compensating nozzles ensures that each nozzle is performing at its optimum pressure of 30 psi. This standardizes performance along long laterals where elevation differences occur and will prevent fogging due to high pressures Fixed sprays do not need to be mounted directly next to sidewalks, buildings, or other harascape features. Placement 1" - 2" away will allow normal maintenance procedures and still accommodate "at head" watering. 2800 6/5188 Page 13 Irrigation 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3.5 DISPOSAL OF WASTE MATERIAL A. Stockpile, haul from site, and legally dispose of waste materials, including unsuitable excavated materials, rock, and debris. B. Maintain disposal route dear, clean, and free of debris. 3.6 SUBSTANTIAL COMPLETION An inspection of the irrigation system is to be made by the Landscape architect upon request for Application of Substantial Completion by the Contractor. The irrigation system must be sufficiently complete so that all plant material can be sustained by the system. 3.7 FINAL COMPLETION An inspection of the irrigation system will be made by the Landscape architect upon request for Final Completion by the Contractor. Provide notification of at least ten (10) working days before requested inspection date. 3.8 CLEANING ITEM NO. 2800 IRRIGATION Perform cleaning during installation of the work and upon completion of the work. Remove from site all excess materials, soil, debris, and equipment. Repair damage resulting from irrigation system installation. END OF SECTION 02441 2800 615199 Page 14 Irrigation PART 1- GENERAL 1.01 GENERAL CONDITIONS The requirements of the "General Conditions of the Contract" and of Division 1, "General Requirements," shall apply to all work of this Section with the same force and effect as though repeated in full herein. 1.02 SCOPE OF WORK Fumish all labor, material, equipment and services necessary to provide all landscape planting, complete in place, as shown and specified. 1.03 QUALITY ASSURANCE ITEM NO. 2900 LANDSCAPE A. Source Quality Control: 1. Submit documentation to Landscape Architect within fifteen (15) days after award of Contract that all plant material is available and has been purchased, contracted to be grown, or reserved. Contractor shall be responsible for all material listed on plant list. Any and all substitutions due to unavailability must be requested in writing prior commencement of construction. All materials shall be subject to inspection by Landscape Architect at any time after confirmation of ordering. 2. Plants shall be subject to inspection and approval of Landscape Architect at place of growth or upon delivery for conformity to specifications. Such approval shall not impair the right of inspection and rejection during progress of the work. Plant materials approved by the Landscape Architect shall be tagged with non - removable tags supplied by contractor with the project name. Tags shall remain until approval and acceptance of plant material on site. 3. Inspection and tagging of plant material by the Landscape Architect is for design intent only and does not constitute the Landscape Architect's approval of the plant materials in regards to their health and vigor as specified in Section 2. The health and vigor of the plant material is the sole responsibility of the Contractor. 4. The Contractor shall submit samples and/or specifications of any item being used on site as listed in section 2 herein. 5. Applicable standards for plant material shall be: a. American Standard for Nursery Stock, latest edition. b. American Joint Committee on Horticultural Nomenclature, latest edition. 1.04 PRODUCT DELIVERY, STORAGE AND HANDLING A. Delivery 1. Deliver fertilizer and other packaged materials to site in original unopened containers bearing manufacturers guaranteed chemical analysis, name, trademark, and conformance to State Law. 2900 6/5/99 Page 1 landscape 1.05 JOB CONDITIONS ITEM NO. 2900 LANDSCAPE 2. The Contractor shall fumish Landscape Architect with copies of receipts for all amendments specified in this Section. 3. Deliver all plants with legible identification labels stating proper botanical names and sizes indicated on plant list. 4. Protect plant material during delivery to prevent damage to root ball, trunks or branches, or desiccation of leaves. 5. The Contractor shall notify the Landscape Architect seven (7) days in advance of delivery of all plant materials and shall submit an itemized list of the plants in each delivery. 6. Department of Agriculture certificate shall accompany all grass seed and each delivery of sod used for solid sod or plugging to certify genetic identity and shall be furnished to Owner upon presentation of invoice. B. Storage: 1. Maintain and protect plant material not to be planted within twenty -four (24) hours in a healthy, vigorous condition. 2. Store plant material in shade and protect from weather. Contractor to provide all water and protection necessary to keep plant material from freezing or drying. 2. Tree delivery and installation shall be coordinated such that they are completed on the same day. Should planting be unavoidably delayed, Contractor shall protect rootballs with a covering material such as sand or mulch, keeping trees In an upright or inclined manner, or other manner acceptable to the Landscape Architect. C. Handling: 1. The Contractor is cautioned to exercise care in handling, loading, unloading and storing of plant materials. Plant materials that have been damaged in any way will be discarded and if installed, shall be replaced with undamaged materials at the Contractors expense. 2. Under no circumstances is plant material to be handled by stem or trunk. All trees are to be handled with flexible straps secured around rootball. 3. Contractor to protect tree trunks and tree limbs from damage during planting with carpet or burlap strips. A. Work continuously on the site with exception of bad weather delays until the project is completed and as called for in the General Conditions. B. Schedule: Install trees, shrubs, and liner stock plant material before any lawn grass installation has commenced. Contractor to coordinate work with all other trades as stated in General Conditions. 2900 6/5/99 Page 2 landscape 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ITEM NO. 2900 LANDSCAPE 1.06 GUARANTEE AND REPLACEMENT A. All plant material installed under the Contract shall be guaranteed to remain alive and in healthy, vigorous condition for a period of one year after date of written Final Acceptance of project landscape installation. B. Replace all plant materials that are dead, dying, unhealthy or unsightly as determined by the Landscape Architect. Replacements shall be in accordance with the drawings and specifications and shall be guaranteed as set forth in Section A above. The cost of replacements is at the Contractor's expense. Material is to be replaced within fifteen (15) days of written notice by Owner or Landscape Architect. C. Warranty shall not include damage or loss of plants due to acts of God, theft, fire, acts of vandalism, or negligence on the part of the Owner, as determined by the Landscape Architect. D. Contractor shall remove all staking, guying and wrapping materials at the end of the guarantee period. PART 2- PRODUCTS 2.01 MATERIALS A. General: All materials shall be of standard, approved and first -grade quality and shall be in prime condition when installed and accepted. Any commercially processed or packaged material shall be delivered to the site in the original unopened container bearing the manufacturer's guaranteed analysis. Contractor shall supply Landscape Architect with a sample of all supplied materials accompanied by analytical data from an approved laboratory source Illustrating compliance or bearing the manufacturer's guaranteed analysis. Contractor shall submit a list and manufacturer's product information, including MSDS sheets, of all chemicals to be used on site to Owner for approval prior to any chemical application. B. Organic Amendment to be composted mulch as manufactured by 'Living Earth Technology ", 'Back -to -Earth Resources ", or approved equal. Submit sample and analysis for approval. C. Soil Amendments: 1. Soil sulfur: Agricultural grade sulfur containing a minimum of 99% sulfur (expressed as elemental). 2. Iron sulfate: 20% Iron (expressed as metallic iron), derived from ferric and ferrous sulfate, 10% sulfur (expressed as elemental). 3. Gypsum: Agricultural grade product containing 98% minimum calcium sulfate. 3. Pre - Emergent Herbicide: Surflarl or approved equal. D. Fertilizer. Granular, percentages by weight, (Nitrogen, Phosphoric acid, Potash), mixed by a commercial fertilizer supplier. Fertilizers for lawns shall be slow release fertilizers.. Submit sample and analysis for approval. 2900 615199 Page 3 landscape 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 H. Tree Paint: Morison Tree Seal, Cabort Tree Paint, or approved equal. 2900 815199 ITEM NO. 2900 LANDSCAPE E. Import Topsoil: Contractor to supply high quality imported topsoil of loamy character, high in humus and organic content from local agricultural source. Topsoil to be reasonably free from clay lumps, coarse sands, stones, roots, and other foreign matter. There shall be no toxic amounts of acid or alkaline elements. Red or Orange "sandy loam" will not be acceptable. Submit sample and analysis for approval. F. Plant Material: Plants shall be in accordance with the Texas State Department of Agriculture's regulation for nursery inspections, rules and rating. All plants shall have a normal habit of growth and shall be full, well branched, well proportioned and symmetrical. Plants shall be sound, healthy, vigorous and free of insect infestations, plant diseases, sunscalds, and fresh abrasions of the bark, excessive abrasions, or other objectionable disfigurements. Tree trunks shall be sturdy and have well shaped branching systems and vigorous and fibrous root systems that are not root or pot- bound. The Landscape Architect reserves the right to examine the roots of any plant material he determines questionable. Samples to be chosen randomly and shall be at Contractor's expense. 1. Nursery Grown and Collected Stock: All material shall have been grown under climatic and soil conditions similar to those in locality of project. Container -grown stock shall be in vigorous, healthy condition, not root -bound or with root system hardened off, and shall have grown in container from seedling. Containerized stock shall be in vigorous, healthy condition, not root -bound or with root system hardened off, and shall have grown in container for a minimum of 8 months. Use only liner stock plant material that is well - established in removable containers or formed homogeneous soil sections. 2. All ball and burlap trees shall have firm, natural root balls or sufficient size to encompass the fibrous and feeding root system necessary for full recovery and establishment of the plant. Cracked or soft or "mushroomed" rootballs will be unacceptable. Ball size shall conform to the latest edition of the American Standard for Nursery Stock. B &B materials shall be firmly wrapped with biodegradable burlap. 3. Specimen Stock: When detailed on the Plant List, specimen shall mean exceptionally fully developed, bushy, and heavily branched plants that have been grown individually in the nursery. They shall surpass the normal standard for nursery stock in their density and maturity, and shall foml a symmetrical, tightly knit plant or picturesque characteristic if indicated. G. Guying and Staking Materials: Reference plans for tree staking details that apply to portions of the project. 1. 8' -0' ht. Metal T stakes, dark green in color, approved by Landscape Architect. Contractor to install per detail on plans. 2. Wire & Cable: 12 gauge mufti- strand galvanized wire will bed used for all trees 3" and below. 1/8" diameter aircraft cable with cable clamps will be installed with all trees greater than 3'. 3. Trunk Protection: W diameter rubber hose, length as needed to protect trunk and branches of tree. Black in color. Page 4 landscape J. Mulch: ITEM NO. 2900 LANDSCAPE I. Water: Fumished by Owner on site through irrigation system at hose bib locations; all hoses, transportation across site and other necessary distribution to be provide by Contractor. 1. Tree and Pit Planted shrubs: Mulch shall consist of shredded hardwood bark mixture of varied lengths (1 " -3 ") such that when installed will form a mat resistant to erosion. Mulch to be partially decomposed and shall be free of sticks, stones, clay or other foreign materials. Submit sample and analysis for approval. K. Sand: Shall be evenly sorted, washed, clean, granite sand.. Submit sample and analysis for approval. PART 3 - EXECUTION 3.01 INSPECTION A. Obtain Owners certifications that rough grades to plus or minus 0.10' have been established prior to commencing planting operations. Provide for inclusion of all amendments, settling, etc. Landscape Contractor shall be responsible for shaping and fine grading all planting areas as indicated on plans or as directed by Landscape Architect. B. Verify location of all utilities before pit excavation and grading. Contractor is responsible for any damage to utilities and Owners property. Coordinate with all other site contractors. C. Inspect trees, shrubs and liner stock plant material for injury, insect infestation and trees and shrubs for improper pruning. Do not begin planting of trees until deficiencies are corrected or plants replaced. D. Quantities shown on the plans are for the convenience of the Contractor. In case of discrepancy between the plant list and the plans, the plans shall govem. The Contractor is also responsible for determining the quantities needed to complete the installation to the full extent dimensioned on the drawings. E. An automatic underground irrigation system is part of the Contract. Contractor may coordinate the work to allow for the use of the system to irrigate the work in progress. Failure to adequately coordinate the work shall not relieve the Contractor of the need to provide water to landscape material up until Final Acceptance of the work. 3.02 PREPARATION A. Soil Preparation: 1. Grades: Contractor to receive site at approximately finish grade unless otherwise noted on plan. Minor modifications to grade may be required by Contractor to establish final grade. Contractor will be responsible for removal of minor rocks and debris. B. Excavation: 1 Continuous planting beds, depth of excavation: 2900 615199 Page 5 landscape �1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4" - 8 inches below finish grade One - gallon shrubs - 12 inches below finish grade Five - gallon shrubs - 16" below finish grade 2. Tree and shrub pit dimensions: Depth: 1 1/2 times the rootball (vertical sides) Width: 1 foot wider than the diameter of the rootball. ITEM NO. 2900 LANDSCAPE 3. All excess soil excavated from beds to be disposed of in a lawful manner off site unless by written consent, the Landscape Architect directs the Contractor to supplement lawn area with approved excavated soil or provides a spoil disposal area on site. 4. Contractor shall fracture and break rock or clay if encountered in excavation and perform a drainage test. The tree, shrub, or planting pits shall be filled with water and shall drain completely within a 24 -hour period to be acceptable for planting. Notify Landscape Architect upon such occurrences. 5, Contractor to scarify bottom and sides of pit to ensure that glazing of clay pit does not occur. Contractor to be responsible to provide adequate drainage through shrub beds to prevent waterlogging of plants. Notify Landscape Architect if inadequate drainage in shrub beds occur. C. Backfill Mix for planting is to be Gardenville plant mix. D. Pre-Plant Weed Control: 1. If weeds exist within proposed landscape areas at the beginning of work, spray with a nonselective systemic contact herbicide, as recommended and applied by an approved licensed applicator. 2. Clear and remove these existing weeds upon herbicide's completed action by grubbing off all plant parts at least 1/2" below the surface of the soil. 3.03 PLANT INSTALLATION A. Layout of Major Plantings: Tree locations and outlines of planting beds shall be marked on the ground by the Contractor before any plant pits are dug. All such locations shall be approved by the Landscape Architect. If underground construction or utility line is encountered in the excavation of planting areas, other location for planting may be selected by the Landscape Architect. B. Planting of Trees and Shrubs: 1. Protect all areas from excessive compaction when trucking plants or other material to the planting site. Protect existing site amenities during landscape operations. 2. Removal of containers: a. Remove bottom of plant boxes before planting. Remove sides of box without damage to root ball after positioning plant and partially backfilling. 2900 615199 Page 6 landscape 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ITEM NO. 2900 LANDSCAPE b. Remove top 1/3 of burlap from balled and burlap materials after setting plant. c. Remove all plastic fabrics, containers, ropes and wires from shrubs . and tree canopies. 3. All plants shall be set upright and plumb in center of hole. Plants or trees in formal plantings shall be laid out according to dimensions on plans. Plants shall be set to give best appearance. All plants shall be set slightly above (no more than 2 "), or level with finished grade upon completion of planting operations. Adjust tree and shrub elevations should settlement occur. 4. Backfill pits immediately upon setting until hole or trench is one -half full. Hole should then be filled with water and tamped sufficiently to remove any air pockets. 5. Plant Tablets: a. After the water has completely drained, planting tablets shall be placed as indicated below. Three tablets per 15- gallon container Four tablets per 24" box or 2" B&B tree Five tablets per 30" box or 3" B &B tree b. Planting tablets shall be set with each plant on the top of the root ball while the plants are still in their containers so the required number of tablets to be used in each hole can be easily verified by the Landscape Architect. 6. Complete backfrlling operations. Construct a 3" ht. Water retention basin around plant pit with topsoil. Apply pre - emergent herbicide. Spread minimum 3" deep specified mulch within tree basins and all pit planted shrubs. Spread minimum 3" deep specified mulch within all planting beds. 7. Pruning: Pruning shall be limited to the minimum necessary to remove dead or injured twigs and branches. Pruning may not be done prior to delivery of plants. Cuts over 3/4" in diameter shall be painted with specified tree paint. 8. Staking: Staking of all trees shall be completed immediately after planting. All stakes shall be installed plumb and as indicated in details. 9. Planting of Shrubs (mass), ground covers and annuals: a. After excavation and scarification of planting bed, Contractor to fill bed with 4" specified backfrll mix and apply Agricuftural Gypsum at the rate of 50 lbs. /1000 S.F. complete backfrlling with specified mix to finished grade. Steel edging, if specked, shall be installed at this time. b. Plants shall be installed in straight rows and evenly spaced to fill bed, unless otherwise noted, and at intervals called out in the drawings. Triangular spacing shall be used unless otherwise noted on the drawings. 2900 6/5/99 Page 7 landscape 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ITEM NO. 2900 LANDSCAPE c. After installation of all shrubs, groundcover and annuals, plantings shall be watered thoroughly. Any settling of plants or finished grade that occurs shall be repaired prior to installation of mulch. Finished grade of planting beds to be 1/2" below finished grade of adjacent pavement or curb. d. After water has drained from planting, but not more than 24 hours later, Contractor to apply pre - emergent weed control according to manufacturer's specifications. e. Following pre - emergent weed control applications, Contractor to install specified mulch to full 2" depth over entire bed area. 3.04 CLEAN-UP A. After all planting operations have been completed, remove all trash, excess soil, empty plant containers and rubbish from the property. All scars ruts or other marks in the ground caused by this work shall be repaired and the ground left in a neat and orderly condition throughout the site. Contractor shall pick up all trash resulting from this work no less frequently than each Friday before leaving the site, once a week, and /or the last working day of each week. All trash shall be removed completely from the site. B. The Contractor shall leave the site area broom -clean and shall wash down all paved areas within the Contract area, leaving the premises in a clean condition. All walks shall be left in a clean and safe condition. 3.05 MAINTENANCE A. General: 1. Maintain plant materials and lawn areas until final acceptance of the project. 2. Correct defective work as soon as apparent or as directed by Landscape Architect. 3. All debris (including clippings, leaves, etc.) shall be removed from project site. 2. Coordinate with irrigation contractor to ensure functional irrigation system. Notify Landscape Architect should any conflicts arise. Hand water all areas that do not have automatic irrigation system until fully established. 8. Trees, Shrubs, Groundcover and Annuals: 1. Maintenance shall include litter removal, watering, pruning, fertilizing, weeding and the application of appropriate herbicides, insecticides, and fungicides as necessary. Under no conditions shall shrubs be sheared (unless Contractor obtains written consent of Owner). 2. Corrective measures - tighten and repair guying and staking work, reset settled plants, remulch in order to maintain specified depths of mulch. 3.06 ACCEPTANCE A. The landscape will be reviewed provided all work is in compliance with specifications and drawings and all plants and lawns are in healthy vigorous condition. Inspection to detemtine 2900 615199 Page 8 landscape 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 substantial completion of planted areas and lawns will be made by Landscape Architect upon Contractors request. B. Final Acceptance will be granted when: 1. All trees planted on site that are deemed unacceptable have been replaced and a fresh layer of mulch has been installed in all mulch beds. 2. All shrubs and groundcovers planted on site that are deemed unacceptable have been replaced and a fresh layer of mulch has been installed in all bed areas disturbed by replacements. 4. All items listed on punch lists and field reports have been completed. 3.07 OBSERVATION SCHEDULE 1. Refer to General conditions for schedule of meetings, conferences, and inspection schedule. 3.08 EXPIRATION OF GUARANTEE PERIOD The Contractor shall be responsible for notifying the Owner 30 days prior to the expiration of the guarantee period (see section 1.08). The Contractor shall coordinate a meeting at such time with the Owner and Landscape Architect to inspect all plant material for its health. All plant material deemed dead or unhealthy is to be replaced at the contractor's expense and shall be guaranteed for a time period equal to that of the original guarantee. Contractor shall remove all staking, guying and wrapping materials at the end of the guarantee period. 2900 6/5199 END OF SECTION 02900 ITEM NO. 2900 LANDSCAPE Page 9 landscape WHEREAS, the City of Round Rock has duly advertised for bids for construction of Mesa Park area improvements as part of Project 1 -1 of the FY 98 -99 Community Development Action Plan, and �' WHEREAS, mem b6 W2 , oNriMe7be57,4 . has submitted the lowest and best bid, and p WHEREAS, the City Council wishes to accept the bid of gfiew UF•AIF44L. TRACIAC ,144. Now Therefore, BE IT RESOLVED BY THE COUNCIL OF THE CITY OF ROUND ROCK, TEXAS, That the Mayor is hereby authorized and directed to execute on behalf of the City a contract with &WAA g C44,e0ATeACT4@S,.TAr., for construction of Mesa Park area improvements as part of Project 1 -1 of the FY 98 -99 Community Development Action Plan. The City Council hereby finds and declares that written notice of the date, hour, place and subject of the meeting at which this Resolution was adopted was posted and that such meeting was open to the public as required by law at all times during which this Resolution and the subject matter hereof were discussed, considered and formally acted upon, all as required by the Open Meetings Act, Chapter 551, Texas Government Code, as amended, and the Act. RESOLVED this 24th day of June, 99. RESOLUTION NO. R 99 06 24 - 10C1 ST: City of Round Rock, Texas W :AO:AI J JO A E LAND, City Secretary K: \wPROCS \Resaxurx \RSaaznci. weu /SC9 JUN -21 -1999 M0N 02:29 PM MARTINEZ WRIGHT MENDEZ FAX N0. 5124531734 City of Round Rock 221 East Main Street Round Rook, Texas 78664 Attn: Mr. Tim Jenkins Subject: City of Round Rock Mesa Park Improvements M.WM No. 702 -05 June 21, 1999 Dear Mr. Jenkins: Transmitted please find a tabulation of the I3ids received in the City's office on June 21,1999, opened and read aloud. The low bidder on the project is Garcia General Contractors, Inc. of Austin, Texas in the amount of $160,901.60. Two bids were received. We recommend award of the contract to Garcia General Contractors, Inc. in the amount of their bid. Sincerely, MARTINEZ, WRIGHT, & MENDEZ, INC. Roberto Martinez, P E. President P. 01 Recommendation Letter MARTINEZ, WRIGHT & MENDEZ, INC. CIVIL & ENVIRCNNICNTAL ENGINCCRING SURVEYING ARCHITECTURC Twin Town:. 1106 Clayton t.A Sui Le 400W ALISUIL Tom, 78723 512/453076 Pax 512/453-1731 MWM£amwmineaml JUN -21 -1999 15:26 5124531734 97% P.01 - JUN -21 - 1999 MON 02:30 PM MARTINEZ WRIGHT MENDEZ COMPANY Bid Tabulation MESA PARK IMPROVEMENTS AMOUNT Name:_T Y a_ c CP - rti Name: Name: Name: Name: Name: Name: Name: Name; Name: Name: Name: Name: Name: Opened by:�, . � �� : C Witnessed Time: P. \ .n Date: _ I 1 ° I JUN -21 -1999 15:27 FAX NO. 5124531734 P. U2 co VI c9 5124531734 97% P.02 JUN -21 -1999 M0N 0 :30 PM MARTINEZ WRIGHT MENDEZ FAX Na 5124531734 JOB NAME: JOB LOCATION: OWNER: DATE: 6/21/99 Gentlemen: 340 -B 2200 375 -2 120 SUN - 21 - 1999 15:27 PROPOSAL BIDDING SHEET Mesa Park Improvements Round Rock, Williamson County, Texas City of Round Rock, Texas Pursuant to the foregoing Notice to Bidders and Instructions to Bidders, the d rs gne d bidder he materials, proposes to do all the work, to furnish all necessary superintendence, labor, machinery, q p insurance and miscellaneous items, to complete all the work on which he bids as provided by the attached supplemental specifications, and as shown on the plans for the construction of MESA PARK IMPROVEMENTS and binds himself on acceptance of this proposal to execute a contract and bond for completing said project within the time stated, for the following prices, to wit: BASE BID Bid Item Description Rein Ouantity Unit and Written Unit Price 104G 250 S.P. Remove Miscellaneous Concrete for a�X dollars and z.e.re, cents $ 1`4 L.F. HMAC, Flexible Base & two Ribbon Curbs for tWr ajNX dollars and 1 1r Sit( cents $ 34 • 3te $ 1q.CA SS F. Concrete Pavers for Sidewalk Rama (including 4" flexible base) for biddoe mst/spec BD -5 Unit Price dollars and 7hV 'r1- \(C'2., cents $ n'8.33 5124531734 97 >: P, U3 Amount $ 1,500 $ 1.0,94q .4)0 P.03 • JUN -21 -1999 M0N 02:31 PM MARTINEZ WRIGHT MENDEZ Bid Item Description and Unit Ttem Ouantitv Unit Written Total Unit Price Price 432 -4 6800 S.F. 4" Concrete Sidewalk for 1W Q. dollars and 7¢,r cents $ 3' 604A 1500 S.Y. Seedine for Erosion Control method B Fiber_Iulch for C)r2 and Zero 610 400 L.F. Preservation of Trees and other Veeetation for 'TWO dollars and -t cents $ (9• 628 20 L.F. Sediment Containment Dike for >ri and Zero 642 2700 L.F. Silt Fence for Erosion Control for Di -.2_ and - C•r\,r biddoc.mst/speo BD -6 . FAX N0. 5124531734 P. U4 dollars cents $ V C() $ I i 500 ' dollars cents $ 50' $ 1, t'')GO' t=6 dollars cents $ I.3CD m $ $ 1 i oc•D' cc) $ 3, 516' JUN -21 -1999 15:2B 5124531734 97% P.04 . JUN -°21 -1999 MON 02:31 PM MARTINEZ WRIGHT MENDEZ Bid Item Description and Unit Item Ouantity Unit Written Total Unit Price Price 803 1 L_S. Barricades, Signs and Traffic I- Candling for Fi ! Q s c1 2800 1 L.S. Irrigation (Complete in place) 2900 1 I. Landscaoe (Complete in place) 2995 1 L.S.. Playground. Equipment & Surfacing TOTAL BASE BID (Items 1 thru 12 ): for - t'evn. 'Cho�SOnr.C� STATEMENT OF SEPARATE CHARGES: biddoc.mst/spec JUN -21 -1999 15:28 FAX N0. 5124531734 N. U5 dollars and 7,2r0 cents $ 5,0 $ 5 000' for 4L eel `Chop sco-A dollars and crn cents $15,C $ 5 ,0D0 for - ■4k2er - 'fhoJsC+v\D‘ dollars and zero cents $ 15 $ 15 01JCO dollars and zero cents $ 10,06c) S 10, MO' _ Materials: All Other Charges: Total: RD -7 $ Q01•L Amount $ - 10 066 S g01•l� $ Ito , COI Lac 5124531734 97% P.05 JUN-21 -1999 MON 02:32 PM MARTINEZ WRIGHT MENDEZ If this proposal is accepted, the undersigned agrees to execute the contract and provide necessary bonds and insurance certification as per the Instructions to Bidders and commence work within ten (10) days after written Notice to Proceed. The undersigned further agrees to complete the work in full within ninety (90) calendar days after the date of the written Notice -to- Proceed. The undersigned certifies that the bid prices contained in the proposal have been carefully checked and are submitted as correct and final. The Owner reserves the right to reject any or all bids and may waive any informalities. espectfully Submitted, Si sture Joa,A Qarc\o■ Print Name Pe sid,evv\t- 'Title for C GfC1A�4V�e -o\ esw\N- rackor5 -∎c Name of Firm o laA Dat biddoc.mst /spec BD -8 JUN-21-1999 15:29 FRX NO. 5124531734 F, U6 ?R15 9-1vw;‘e. * Address t -v-v Telephone Secretary, if Contractor is a Corporation 5124531734 97% P.06 JUN =21 -1999 MON 02:32 PM MARTINEZ WRIGHT MENDEZ Concrete Sidewalks B10 OR PROPOSAL BOND ,FAH NO, 5124531734 KNOW ALL MEN BY THESE PRESENTS, coat wa Garcia General Contractors, Inc. P. 07 as PRINCIPAL, (hereinafter called the Principal), and Gulf Insurance Company , a corporation duly organized under thelaws of Missouri and authorized to transact a general surety business in the State of Texas, as SURETY, (hereinafter called the Surety), are held firmly bound unto: City of Round Rock Public Works Department as OBLIGEE, (hereinafter called the Obligee), in the sum equal to 5 % of the accompanying bid of '. Principal, not, however, in excess of Ten Thousand and no/100 * * * * * * * * * * * * * * * * * * * * * * * * * ** dollars, Is 10,000.00 1, for the payment of which sum well and truly to be made, the said Principal sal the said Surety, bind Ourselves, :ur heirs. executors, administrators, successors and assigns, jointly and severally, firmly lsy these presents. THE DONDITII'•NS OF THIS OBLIGATION IS SUCH,That, whereas the Principal has submitted or is abou: to submit to the Obligee a proor al or bid, dated on or about the date mentioned below, for; (t) the performance of the di rignated work, or (21 :he furnish), ; of the specified goods, supplies or products, to -wit: NOW THEREF ]RE, if the Principal shall not legally withdraw said bid within or at the times permitted therefor, but shall duly make and inter into a written contract with the Obligee, in accordance with the terms of said proposal or bid, or any amendment thereof acceptable to the Principal, within the time permitted therefor after such contract forms are presented to the Principal fo execution. should the Obligee award the Principal the said work or contract, or any part t .nreof; and if the Principal shall viva bond Or bonds for the faithful performance thereof, and/or for payment for labor and materials going thereinto, as in -,e specifications or contracts provided: or if the Principal shall, in case of failure so to do, I ly to the Obligee the damages wl.ich the Obligee shall have actually suffered by reason of such failure. not exceeding the :anal sum Of :hie bond, then this obligation shall be null and void, otherw';e co be and remain in full force and virtue, PROVIDED, H::WEVER, that no action shall tie, or claim be enforced hereunder, unless the award on tht oasis of said bid shall have been made within thirty (301 days after the formal opening of said bid, or within the time sped; I d within the bid Provisions, whichever time shall be greater, and unless the Obligee hereunder shall give notice to Surety a' aid award at the time of notifica:,en 10 the Principal: and unless legal action to enforce any claim hereunder shall have :eon commenced within six (6) months from the date of the formal opening of Bald bid. PROVIDED, always, that this Band shall not be valid and binding upon the Surety unless accompanied by a Certified Copy of a Power of Attorney authorizing the undersigned Attorney-in-Fact to execute such a bond, the Serial Number upon which Copy of Power of Attorney shall correspond with the Bond Number set out above. Signed, sealed, and dated this 21st day of June ,d 99 Garcia General Contractors, Inc. JUN -21 -1999 15:29 8Y' BY 5124531734 Gulf Insurance Company Kenneth L. Meyer 97% Principal P. 07 DATE: June 21, 1999 SUBJECT: City Council Meeting — June 24, 1999 ITEM: 10.C.1. Consider a resolution authorizing the Mayor to execute a contract for construction of Mesa Park area improvements as part of Project 1 -1 of the 1998 -99 Community Development Action Plan. Staff Resource Person: Joe Vining, Planning Director. Staff recommends awarding this contract to Garcia General Contractors, Incorporated of Austin, Texas in the amount of $160,901.60. The project consists of sidewalk improvements on sections of Mesa Park Drive and Georgetown Street; and, a jogging/bicycle trail, additional landscaping, and playground improvements in Mesa Park. Construction phase will begin in 3 -4 weeks.